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29

VII:  OPERATING (continued)

Setpoint of 10°F.  The Low Limit Differential 

is the number of degrees the boiler temperature 

must decrease below the Low Limit Setpoint 

before the Warm Start Boiler Control takes 

actions to warm the boiler.  These actions include 

starting the burner and stopping water flow 

through the boiler.  The Low Limit Differential is 

adjustable between 10°F and 25°F.

e.  Circulator Overrun Time (

OR_

)

  Circulator Overrun Time (also called “circulator 

off delay” or “circulator post purge”) continues 

circulator operation after a call for heat has 

ended, sending excess heat from the boiler into 

the priority zone.  Ensure system piping and zone 

panel settings allow water flow to the priority 

zone after the call for heat ends.  The  Circulator 

Overrun Time has a factor setting of 0 minutes 

and is field adjustable between 0 and 10 minutes.

f.  Circulator Pre-Purge Time (

PP_

)

  When the boiler is warm [boiler water 

temperature higher than 140°F (adjustable using 

Start Temperature parameter)] and there is a 

thermostat call for heat, the system circulator 

is started and boiler firing is delayed pre-purge 

minutes. If the temperature drops below 140°F or 

there is a DHW Call for Heat the boiler is started 

without delay.  Additionally, the boiler is started 

without delay if the thermostat call for heat is 

initiated when the boiler water temperature is 

less than 140°F.  This feature helps save energy 

by satisfying home heating needs with residual 

boiler heat rather than cycling the boiler.  The 

Circulator Pre-purge time has a factory setting of 

2 minutes and is field adjustable between 2 and 

20 minutes.  Refer to Table 6.

  The Warm Start Boiler Control Pre-purge Time is 

factor set to 0 minutes.

Call for 

Heat

ZC

 and 

ZR

 

Terminal 

Function

(

ZC_

)

Boiler 

Temp.

Boiler Status,

(B1 Output)

TT

= on

--

< 140

Start with no delay

TT

 = on

--

>140

Start after 2 minute delay

ZR

 = on

ZC_

 = 

ZR

<140

Start with no delay

ZR

 = on

ZC_

 = 

ZR

>140  Start after 2 minute delay

ZR

 = on

ZC_

 = 

DH

<140

Start with no delay

ZR

 = on

ZC_

 = 

DH

>140

Start with no delay

Table 6:  Circulator Pre-purge Time Example,

 

 Parameter PP_= 2 Minutes

g.  Start Temperature (

t_

)

  The amount of “Heat available”  is calculated by 

taking the difference between measured boiler 

water temperature and the Start Temperature 

setting.  Useful “Heat Available” is dependent 

on the type of heating emitter installed in the 

home.  Heat emitters require a certain minimum 

temperature to operate effectively.  Our default 

settings reflect cast iron radiators.  Fan Coils 

may require a start temperature setting of 180°F 

or 160°F before providing heat to the home. The 

Start Temperature has a factory setting of 140°F 

and is field adjustable between 140°F and 180°F.

h

.

  Priority Time (

Pt_

)

  When the Priority Time parameter is set to “on”  

and Domestic Hot Water (DHW) call for heat is 

“on” the DHW demand will take “Priority” over 

home heating demand and the system circulator 

will be forced “off”.   Priority Time ends and 

the system circulator is released to service home 

heating demand when Domestic Hot Water call 

for heat is over.  When Priority Time parameter 

is set to “Off” the DHW call for heat does not 

force “off” the system circulator.  The Priority 

Time has a factory setting of “On” and is field 

adjustable between “On” and “Off”  Refer to 

Table 7A.

i.   ZC and ZR Terminal Function (

ZC_

)

  The boiler control allows configuration of the 

ZC output functionality to help the V1 RO/FO 

integrate into each installation more effectively.  

The ZC output can be connected to a domestic 

hot water circulator or a second heating zone 

circulator or be used to enable pumps in a warm 

start application.  These applications are selected 

as follows:

i. 

 When 

ZC_

 is set equal to Domestic Hot 

Water Demand (

dh

)

 

When there is an Indirect Water Heater 

(IWH) the boiler control provides a “ZR” 

input terminal for the IWH Aquastat 

and “ZC” output terminal for the DHW 

Circulator.  When there is a DHW call 

for heat, the System Circulator is “forced 

off”, the DHW Circulator terminal is 

energized and the circulator pre-purge time 

delay control logic is bypassed to allow 

the boiler to fire without delay.  When 

DHW demand ends the System Circulator 

“force off” is removed, the circulator can 

respond normally, and the DHW Circulator 

is de-energized.  The DHW call for heat 

is detected by a voltage on to the “ZR” 

terminal.  When a Priority Time parameter 

is set to “off” the System Circulator is not 

Summary of Contents for V13A RO/FO

Page 1: ...vice or repairs to boiler call your heating contractor or oil supplier When seeking information on boiler provide Boiler Model Number and Serial Number as shown on Rating Label located on top of the b...

Page 2: ...ace rust on cast iron sections may be attributed to the manufacturing process as well as condensation during storage Surface rust is normal and does not affect the performance or longevity of a boiler...

Page 3: ...contractor to see that all controls are correctly installed and are operatingproperlywhentheinstallationiscompleteincludingverifyingthatthelimitsensorisfullyinstalled Failure to properly install Limit...

Page 4: ...e joints may be signs of condensing fluegases Fluegascondensateiscorrosive whichrequiresspecialconsiderationandmustbeaddressed immediately Refer to Venting Natural Draft Chimney listed in Table of Con...

Page 5: ...5 SECTION I GENERAL INFORMATION Figure 1 VI RO FO Water Boiler with Tankless Heater Beckett AFG Burner...

Page 6: ...rking Pressure Water 30 PSI Water Only Boiler Model No Burner Capacity AHRI NET Ratings Tankless Heater Capacity Minimum Chimney Requirements AFUE GPH MBH DOE Heating Capacity MBH Water MBH V1 2 Heate...

Page 7: ...space Iftheresultislessthan50ft3 1000 BTU per hour then the space is considered a confined space 4 For boiler located in an unconfined space of a conventionally constructed building the fresh air infi...

Page 8: ...r Tilt boiler and remove crate skid Care should be exercised to prevent damage to Jacket or Burner C MOVE BOILER TO PERMANENT POSITION by sliding or walking D INSPECT COMBUSTION TARGET WALL 1 OPEN FLA...

Page 9: ...njury or loss of life due to elevated operating temperatures and or pressures III INSTALLATION INSTRUCTIONS continued Figure 4 Limit Sensor Insertion Figure 5 Securing Limit Sensor 3 Securing Limit Se...

Page 10: ...pany s standard warranty There are many possible causes of oxygen contamination such as a Addition of excessive make up water as a result of system leaks b Absorption through open tanks and fittings c...

Page 11: ...it must be mounted in the system piping above the boiler The minimum Figure 8 Recommended Piping for Combination Heating Cooling Refrigeration System III INSTALLATION INSTRUCTIONS continued safe wate...

Page 12: ...is accomplished by installing hose bibs as illustrated in Figure 9 and allowing water at city pressure to run into hose bibA through the heater and out hose bib B until the discharge is clear The tees...

Page 13: ...THE OUTLET OF THE BOILER TO THE CHIMNEY MUST BE INSTALLED ACCORDINGTONFPA211 ORLOCALCODES Refer to Figures 11 12 and 13 Figure 11 Installation of FO in a Confined Space with Adjacent Chimney NOTE 1 Ty...

Page 14: ...lon of fuel input to the burner 3 Keep right side of boiler accessible for flue cleanout and tankless coil maintenance 4 Boiler is heavily insulated and is suitable for 1 clearance from jacket surface...

Page 15: ...of boiler accessible for flue cleanout and tankless coil maintenance 4 Boiler is heavily insulated and is suitable for 1 clearance from jacket surface to combustibles 5 Boiler is of wet base design an...

Page 16: ...efficiency than the boiler being replaced That probably means that the stack temperature from the new boiler will be lower than that from the old boiler and with less room air being drawn up the chimn...

Page 17: ...jacket junction boxes and or control boxes 3 Use armored cable BX over all exposed line voltage wiring 4 If an indirect water heater is used use priority zoning Do not use priority zoning for Hydro Ai...

Page 18: ...CTRICAL continued Figure 15 Schematic Wiring Diagram with Tankless Heater Warm Start Control Beckett Burner Refer to Figure 16 for Schematic wiring diagram of appropriate burner and oil primary contro...

Page 19: ...ELECTRICAL continued Figure 16 Schematic Wiring Diagrams For Beckett GeniSys Oil Primary Control NOTE APPLY THIS BURNER SCHEMATIC TO APPROPRIATE STEAM OR WATER BOILER CONTROL SCHEMATIC REFER TO FIGUR...

Page 20: ...When zone valve is completely purged of air close zone valve or shut off valve Open zone valve to the next zone to be purged Repeat this step until all zones have been purged At completion open all z...

Page 21: ...osen the splined nut and hex head screw securing the escutcheon plate to the burner housing ii Place the end of a ruler at the leading edge of the head and using a straight edge across the end of the...

Page 22: ...22 VI SYSTEM START UP continued Figure 17 L1 Fixed Head Electrode Positioning and Gun Setting Beckett AFG Figure 18 F Fixed Head Electrode Positioning and Gun Setting Beckett AFG...

Page 23: ...chimney has reached operating temperature and while burner is running Burner will operate with a positive draft over fire and zero draft in the breeching Adjust Draft Regulator such that maximum draf...

Page 24: ...with a clean cloth until clean then replace and readjust oil pressure If dripping or after burn persist replace fuel pump I TEST CONTROLS 1 Check thermostat operation Raise and lower thermostat setti...

Page 25: ...and the resistance measured with a meter in the conventional way Conduct these tests with flame present see chart below Flame Detection Range Normal 0 1600 ohms Limited 1600 ohms to lockout 3 Check Oi...

Page 26: ...g The burner should shut down and circulators continue running c Allow the temperature to drop below control setting The burner must restart d Boiler installation is not considered complete until this...

Page 27: ...hermostat is not satisfied and the Operating Setpoint SP is reached the system circulator will continue to operate and the burner will stop When the boiler water temperature drops below the setpoint l...

Page 28: ...F Adjust Low Limit Setting Ldf 10 25 F Adjust Low Limit Differential Setting ZC_ ZR or dh ZC and ZR Terminal Function Or_ 0 10 minutes Pump Overrun Time PP_ 0 20 minutes Pump Pre purge Time St_ 140 1...

Page 29: ..._ 2 Minutes g Start Temperature The amount of Heat available is calculated by taking the difference between measured boiler water temperature and the Start Temperature setting Useful Heat Available is...

Page 30: ...ervice heating zone 1 A second zone s thermostat may be wired to the ZR input to energize heating zone 2 circulator wired to the ZC output Both outputs function independently TT input controls only th...

Page 31: ...as previously described test the pH of the water in the system This can easily be done by drawing a small sample of boiler water and testing with hydrion paper which is used in the same manner as lit...

Page 32: ...corners 3 Always keep the manual fuel supply valve shut off if the burner is shut down for an extended period of time 4 To recondition the heating system in the fall season after a prolonged shut down...

Page 33: ...immediately C TO CLEAN TOP OF BOILER SECTION 1 Remove smokepipe from flue collar of canopy see Figure 1 2 Using wire or fibre bristle brush and vacuum clean top of boiler through flue collar of canop...

Page 34: ...Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separatel...

Page 35: ...ay pattern from the nozzle The smaller the firing rate the smaller the slots become in the nozzle and the more prone to plugging it becomes with the same amount of dirt 6 WATER Water in the fuel in la...

Page 36: ...the oil primary control Hard Lockout will occur if the Oil Primary Control locks out three 3 times during a call for heat This is indicated by red light reset button solid on C INTELLIGENT OIL BOILER...

Page 37: ...ng safety output relay check sequence or un powered during running or powered in idle in combination with water temperature above 264 F limit Cycle power to the control Replace control if problem pers...

Page 38: ...le distributor Should you require assistance in locating a U S Boiler Company Distributor in your area or have questions regarding the availability of U S Boiler Company products or repair parts pleas...

Page 39: ...l 1 1 8202701 7 Tie Rod Sets Tie Rods 3 8 16 x 12 1 2 Lg 2 80861010 Tie Rods 3 8 16 x 17 Lg 2 80861011 Hex Nuts 3 8 16 4 4 80860400 Flat Washers 3 8 4 4 80860600 8 Burner Mounting Plate Insulation 1 1...

Page 40: ...40 XI REPAIR PARTS continued Figure 25 Flush Jacket Components...

Page 41: ...RO FO Top Rear Wrapper Assembly 1 60422034 1 60422044 4 Jacket Right Side Heater Panel Assembly 1 60422033 1 60422043 5 Jacket RO FO Front Panel Assembly 1 1 6042212 6 Additional Boiler Top Insulatio...

Page 42: ...42 XI REPAIR PARTS continued Figure 26 V1 RO FO Trim and Controls...

Page 43: ...askets Taco 00 2 2 806602006 Temperature Sensor Clip 1 1 102422 01 Cable Clamp 5 16 3 3 8136073 Sheet Metal Screw 8 x 1 2 3 3 80860000 3 Miscellaneous Parts Bag Group Shipped in Misc Parts Carton 3A D...

Page 44: ...BURNER PARTS CONTACT YOUR WHOLESALER OR THE BURNER MANUFACTURER R W BECKETT CORP 38251 CENTER RIDGE RD P O BOX 1289 ELYRIA OHIO 1 800 645 2876 44036 XI Repair Parts continued FIGURE 27 BECKETT AFG OI...

Page 45: ...ulkhead 3666 3666 Connector Tube Assembly 5394 5394 Electrode Clamp 149 149 Electrode Clamp Screw 4219 4219 Electrode Insulator Assembly Kit 5780 5780 Nozzle Line LT Assembly Less Head Electrodes LT05...

Page 46: ...to connect the probe LWCO to the supply or return piping as shown below Select the appropriate size tee using the LWCO manufacturer s instructions Often the branch connection must have a minimum diame...

Page 47: ...ow the LWCO probe It may be necessary to open relief valve seat to allow air into system for the water to drain close drain valve and relief valve once completed Generate a boiler demand by turning up...

Page 48: ...48 U S Boiler Company Inc P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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