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108978-03 - 1/23

Alliance SL

Installation, Operating & Service Instructions

For service or repairs to the water heater, call your heating contractor. When seeking information 

on the water heater, provide Model Number and Serial Number as shown on Rating Label.

Installation, Operating and Service Instructions for

ALLIANCE LT 

TM

Indirect Water Heater

TO THE INSTALLER: 

Affix these instructions adjacent to indirect water heater.

TO THE CONSUMER: 

Retain these instructions for future reference.

Models: 

  

 AL30LT

 AL55LT

 AL80LT

 AL80CLT

 AL119CLT

Residential & Commercial

Manual Contents                                                         Page
1.  General Information   . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.    Specifications & Ratings   . . . . . . . . . . . . . . . . . . . . . .3
3.   Installation Guidelines   . . . . . . . . . . . . . . . . . . . . . . . .4
4.   Installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . .7
5.   Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.   TPI Control Diagrams  . . . . . . . . . . . . . . . . . . . . . . . .10
7.   Installation Piping Figures  . . . . . . . . . . . . . . . . . . . .12
8.   Top Mount Coll Details & Tightening Sequence  . . .14
9.   Circulator & Burner Control Wiring Diagrams   . . . .15
10.  Zone Valve Wiring Diagrams . . . . . . . . . . . . . . . . . . .16
11.  Switching Relay Wiring Diagrams   . . . . . . . . . . . . . .17
12.  How to Obtain Service Assistance . . . . . . . . . . . . . .19
13. Service Parts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

108978-03 - 1/23

Summary of Contents for ALLIANCE LT AL30LT

Page 1: ...water heater TO THE CONSUMER Retain these instructions for future reference Models AL30LT AL55LT AL80LT AL80CLT AL119CLT Residential Commercial Manual Contents Page 1 General Information 2 2 Specifica...

Page 2: ...e of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty that the customer will supervise the installation and use of this pr...

Page 3: ...Head Loss ft w c F hr AL30LT 295 225 150 000 6 7 0 72 AL55LT 325 255 150 000 6 7 0 72 AL80LT 350 280 150 000 6 7 0 56 AL80CLT 485 395 235 000 14 14 0 45 AL119CLT 605 495 295 000 14 20 0 42 Rating Labe...

Page 4: ...FROM WATER DAMAGE CAUTION All water heaters have a risk of leakage at some unpredictable time IT IS THE CUSTOMER S RESPONSIBILITY TO PROVIDE A CATCH PAN OR OTHER ADEQUATE MEANS SO THAT THE RESULTANT...

Page 5: ...t in the following manner Place the clamp around the flange and coil plate Ensure the bolt is facing forward and slide through hole Hold the clamp together with one hand and tighten nut with the other...

Page 6: ...ady flow of water from the open faucet I THERMOSTAT INSTALLATION Attaching Thermostat to tank Place hole in back of Thermostat over the temperature sensor leads It should fit flush against the tank Us...

Page 7: ...oximity to wood burning stove Where leak will not damage property C PROTECTION FROM WATER DAMAGE Be sure to make provisions to protect area from water damage if a leak should occur in the tank or conn...

Page 8: ...ch as children disabled or elderly persons The input of heat into the tank is controlled by an immersion thermostat These automatic controls are set at the factory to maintain a water temperature of 1...

Page 9: ...ating temperature 4 Adjust left side lever to the desired differential See Figure at right and TPI Diagram 1 The TPI thermostat will call for heat when the tank temperature has fallen to the set diffe...

Page 10: ...10 108978 03 1 23 Alliance SL Installation Operating Service Instructions Indicating Light Temperature Adjust Differential Adjust THERMOSTAT DIAGRAM 2 TPI CONTROL DIAGRAM 1 6TPI Control Diagrams...

Page 11: ...structions Outgoing 24V wires to relay or zone valve Incoming 24V power connection Outgoing 110V wires to circulator Chase Nipple Conduit Incoming 24V power connections NOTE Use proper conduit and cha...

Page 12: ...release connector 4 A Position tool on top of white buttons 4 B Push Down on buttons and push wires Down into holes in top of connector This can also be done one side at a time 4 C Tug on each wire t...

Page 13: ...Service Instructions Figure 2 Installation Diagram Using Separate Circulator Figure 1 Installation Diagram Using Zone Valves Note AL80CLT and AL119CLT have 1 inch HX fittings and 1 1 2 inch hot and c...

Page 14: ...14 108978 03 1 23 Alliance SL Installation Operating Service Instructions Figure 3 8 Top Mount Coil Details Tightening Sequence...

Page 15: ...1 23 Alliance SL Installation Operating Service Instructions Standard Wiring for Circulator with Boiler Maintaining a Temperature of 180 Wiring for Burner Control L8148E 9 Circulator Burner Control Wi...

Page 16: ...16 108978 03 1 23 Alliance SL Installation Operating Service Instructions Wiring for 4 Zone Valve Wiring for 3 Wire Zone Valve 10 Zone Valve Wiring Diagrams...

Page 17: ...17 108978 03 1 23 Alliance SL Installation Operating Service Instructions Switching Relay R8845U or SR 501 Switching Relay SR 502 or SR 503 11 Switching Relay Wiring Diagrams...

Page 18: ...18 108978 03 1 23 Alliance SL Installation Operating Service Instructions Switching Relay SR 504 with Priority Option 11 Switching Relay Wiring Diagrams continued...

Page 19: ...action has solved your problem contact U S Boiler Company LLC as follows to obtain the number of a qualified service person in your area SALES SUPPORT U B BOILER COMPANY LLC P O BOX 3020 LANCASTER PA...

Page 20: ...m 6 Electronic Temperature Control Item 3 1 x Nylon Drain 3 4 Item 4 Coil Kit 30 55 Gallon Item 1 80 Gallon Item 1 4 x Bulkhead Fittings and Hardware 1 x Coil Plate 8 15 1 x Seal Deck 8 15 1 x V Clamp...

Page 21: ...ontrol Item 3 1 x Nylon Drain 3 4 Item 4 Coil Kit 80 Gallon Item 1 119 Gallon Item 1 4 x Bulkhead Fittings and Hardware 1 x Coil Plate 8 15 1 x Seal Deck 8 15 1 x V Clamp 2 x Fitting O Ring 1 484 2 x...

Page 22: ...g the repair of replacement of such component parts YOUR ACTION When you discover a defect immediately notify the dealer from whom the heater was purchased If you cannot locate the dealer contact the...

Page 23: ...23 108978 03 1 23 Alliance SL Installation Operating Service Instructions SERVICE RECORD SERVICE PERFORMED DATE...

Page 24: ...24 108978 03 1 23 Alliance SL Installation Operating Service Instructions U S Boiler Company LLC P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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