www.U-LineService.com
2
04/2006
™
Custom 1/4'' Door Panel Insert
Door Panel Preparation
A custom door panel can be inserted into the doorframe.
Custom door panels can be flat or raised, as long as the
maximum panel thickness where inserted into the door
reveal (channel) is 1/4"-thick. For raised panels, the depth
of the reveal is 1/4" on all four sides.
IMPORTANT
Raised panels will reduce the door’s 90° swing/zero
clearance if the unit is installed next to a wall or similar
type of structure.
For
2175 models
cut the panel insert to the following
dimensions.
Custom 1/4" Dimensions:
Width:
23-1/32"
Height:
27-11/16"
For
2115 & CLR2160 models
cut the panel insert to the
following dimensions.
Custom 1/4" Dimensions:
Width:
14-1/32"
Height:
27-11/16"
The door panel must not weigh more than 20 lbs.
Door Panel Installation
Install the insert as follows:
CAUTION
Use care when handling the insert. Insert edges may be
sharp.
1. Remove top hinge screw pin (using a Phillips
screwdriver, see
Figure 1
). Remove door by tilting
forward and lifting off bottom hinge pin.
2. Pull door gasket out of groove (top edge of door only).
Start in the middle and pull outward, moving toward
the edge (see
Figure 2
). This may take some force.
3. Remove two outside screws holding door handle.
Slightly separate door handle from door (see
Figure 3
).
4. Pull handle up and off.
5. Remove and discard
existing panel and
cardboard spacer.
6. Slide custom door panel
insert into 1/4-inch
channel in door front.
7. Holding door gasket out
of the way, replace handle
on door, making sure it is
seated properly on insert
and that screw holes line up.
8. Install two small screws removed in Step 3.
9. Starting at the corners and working inward, push door
gasket into place on door.
10. Place door on bottom hinge pin and install upper hinge
screw.
ULIN_0133a_A
Figure 1
Figure 2
Figure 3
