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0813 IH-1675

PAGE 3 OF 11

SYSTem SeT-Up

MACHINE PLACEMENT

Place the Automatic Stretch Wrap Machine close to 

an area where you will be wrapping your pallet loads. 

Make sure that there is sufficient room to load/unload 

the machine and that you do not stretch the wiring 

cable. Remember, you will need to provide electrical 

service to a 120 VAC, 15-AMP outlet.

FLOOR WEIGHT BEARING TOLERANCE

The floor must be able to bear the weight of the 

machine, the weight of the maximum load, plus a 

safety factor. The floor must also be able to tolerate 

the stress of the machine’s operation. If fork trucks 

will operate on the same weight bearing area, add 

the weight of the trucks to the weight bearing stress 

tolerance requirements.

MACHINE SET-UP

1.  Place skidded machine close to the designated 

wrap area. Remove all shipping fasteners holding 

the machine to the pallet. The machine may be 

crated with the tower tilted down with the motor 

cover front carriage roller removed for shipping 

purpose.

2.  Place forks of the forklift through the tubes provided 

at the rear base of the module, remove the 

machine from these skids, and place it at the 

designated wrap area. 

3.  If the OPTIONAL ramp (H-1071) is purchased:  

 

Select a ramp position as illustrated below. The 

ramp can be positioned anywhere in a 180° rotation 

around the front of the turntable. There should be a 

1/4" gap between the turntable and the ramp. The 

ramp should be fully supported by the floor.  

(See Figure 1)

1/4" Gap

180˚

Figure 1

Summary of Contents for H-1675

Page 1: ... 20 Roll Width Capacity CAUTION Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drive and controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock The user is responsible for conforming to all applicable code requirements with respect to ground...

Page 2: ...0813 IH 1675 PAGE 2 OF 11 SYSTem description Motor Box Film Carriage Stretch Handle Tower Control Box Tension Adjustment Knob Foot Safety Bar Seat Turntable ...

Page 3: ...rea add the weight of the trucks to the weight bearing stress tolerance requirements MACHINE SET UP 1 Place skidded machine close to the designated wrap area Remove all shipping fasteners holding the machine to the pallet The machine may be crated with the tower tilted down with the motor cover front carriage roller removed for shipping purpose 2 Place forks of the forklift through the tubes provi...

Page 4: ...ing the tower until fully upright See Figure 3 CAUTION Heavy Materials Two or more people are required for assembly 3 Align the 5 bolts in the threaded inserts and tighten completely Next the carriage will need to be mounted to the tower See Figure 4 CAUTION Always have one or more people supporting the tower while tightening bolts 4 To mount the carriage start by removing the bottom 4 bolts from ...

Page 5: ...e Figure 6 6 Align the top two bolts with slotted bolt holes at the top of the carriage and hang in place See Figure 7 7 The next step is to remount the photo sensor from its protected shipping position See Figure 8 8 Tighten up all 6 bolts on the back of the carriage See Figure 9 Figure 6 Figure 7 Figure 8 Figure 9 ...

Page 6: ...0813 IH 1675 PAGE 6 OF 11 CONTROL BOX TURNTABLE SPEED CARRIAGE SPEED START BANDING BOTTOM WRAPS TOP WRAPS TURNTABLE JOG WRAP MODES SYSTEM RESET CARRAIGE JOG INFO ...

Page 7: ... you to manually operate the turntable When this button is pushed the light on the button s upper left is on Push START button to run the table Pushing the button again will stop the turntable and the light will turn off This button may be used in conjunction with the CARRIAGE JOG button The CARRIAGE JOG button allows you to manually operate the carriage When this button is pushed one of the light...

Page 8: ...r reinforcing wraps in automatic or manual mode Push and hold this button the carriage will stop raising lowering When released the carriage will resume its movement The EMERGENCY STOP button stops the turntable in the event of emergency This will NOT stop the turntable instantly The turntable will coast to a stop depending on the load s weight after this button is pushed This switches the main po...

Page 9: ...e film as instructed and attach it to the product 4 Set the desired numbers for top and bottom wrap counts 5 Select wrapping mode A or B 6 Press the START button to initiate cycle Stop condition 1 In the event of an emergency press the STOP button This cancels the current wrapping cycle and immediately stops the system The turntable will coast to a stop 2 Correct the problem 3 Pull the STOP button...

Page 10: ...tons turn the main disconnect switch ON 4 Release the buttons after the screen shows EE 5 Push the START button The machine will run the test which takes approximately 2 minutes 6 The screen will display the alarm code Refer to the table below for code information A1 F1 E1 G1 B1 C1 D1 B2 A2 C2 DISPLAY POSSIBLE PROBLEM LOCATION S A1 Film carriage Safety Bar EMERGENCY STOP button Electrical enclosur...

Page 11: ...om Film Carriage foot Film carriage malfunctioning FILM CARRIAGE SPEED dial not set high enough Adjust potentiometer towards 100 to set speed Resistance of potentiometer not equal to 5K_ across Tighten wiring replace dial if necessary The carriage limit switch lever arm is obstructed Remove obstruction and or clean limit switch head Microcontroller card inside electrical enclosure not turned on Ch...

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