TYROLIT Hydrostress WSE811 Operating Instructions Manual Download Page 1

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Operating Instructions

Wall saw WSE811

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Index 002

Original operating instructions

10997563 en / 02.09.2016

Summary of Contents for WSE811

Page 1: ...Operating Instructions Wall saw WSE811 Index 002 Original operating instructions 10997563 en 02 09 2016...

Page 2: ...enuine TYROLIT Hydrostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligation...

Page 3: ...uide rail 12 3 2 Adjusting the guide rollers 13 3 3 Mounting the saw blade 14 3 4 Mounting the blade guard 17 3 5 Mounting the blade guard 17 3 6 Establishing the mains connection and water supply 18...

Page 4: ...e gear oil 34 5 7 Taking waste for recycling 34 6 Malfunctions 35 7 Technical data 37 7 1 Dimensions 37 7 2 Weight 38 7 3 Design 38 7 4 Saw blade drive motor 38 7 5 Feed motor travel 38 7 6 Feed motor...

Page 5: ...Serious injury or material damage as a result of uncontrolled movements of the wall saw X X Never connect or disconnect cables when the wall saw is running DANGER Death or serious injury can be cause...

Page 6: ...protection 6 Before working on the equipment unplug mains Name plate Behaviour in an emergency X X Press the EMERGENCY STOP button on the remote controller If the EMERGENCY STOP is activated on the r...

Page 7: ...able wall saw for use on construction sites for cutting reinforced concrete stone and masonry Only for industrial use Not suitable for use in potentially explosive atmospheres Wall saw system componen...

Page 8: ...ts 1 Mains cable with connector 10 Blade guard uptake 2 Undercarriage 11 Water connections 3 Casing 12 Connector to the remote controller cable 4 Protective hood 13 Roller locking handle 5 Guide rolle...

Page 9: ...battery operation The interchangeable rechargeable battery is inserted in the base of the casing of the remote controller The operating period with a fully charged battery is approximately 12 hours T...

Page 10: ...er 1 EMERGENCY STOP 10 Warning light radio battery 2 On Off main motor 11 Feed joystick 3 Diameter selector switch 12 Start switch 4 Water On Off 13 Casing 5 Locking button traverse feed 14 Remote con...

Page 11: ...hargeable batteries The battery holder and the cable connection must not be inserted Accessories 1 2x interchangeable rechargeable batteries No 10984306 2 Rechargeable battery charger No 10984305 Rech...

Page 12: ...ge 12 Wall saw WSE811 Assembly disassembly Placing the wall saw on the guide rail Assembly of wall saw If the swivelling handle fails to engage or the wall saw sits too loosely on the guide rail adjus...

Page 13: ...ench Size 22 TYROLIT no 10995086 Allen key Size 8 TYROLIT No 10997296 Adjusting the guide rollers The guide rollers are set correctly when it is just not possible to turn them by hand In order for the...

Page 14: ...up of the saw blade X X Switch off the wall saw before working on the saw blade X X Isolate the wall saw from the mains supply The direction of rotation of the saw blade must match the direction of r...

Page 15: ...m and 25 4 mm For diamond saw blades with uptake drill hole 25 4 mm the support spindle of the blade flat flange needs be rotated by 180 9 9 Tool Fork wrench Size 19 Allen key Size 5 Allen key Size 2...

Page 16: ...ool Allen key Size 5 Allen key Size 6 Set screw M12x12 Saw blade fixing for flush cutting If the distance from the saw blade to the wall is more than 10 mm in places then for controlled cooling water...

Page 17: ...guard X X Assemble the blade guard according to the instruction leaflet 9 9 Tool Fork wrench Size 19 Assembling disassembling the blade guard Disassembling the blade guard Disassemble the blade guard...

Page 18: ...maged 9 9 The power supply is earthed and fitted with a residual current circuit breaker FI type B max residual current 30 mA 9 9 Sufficient cable cross sections up to 25 m long 4 x 2 5 mm2 more than...

Page 19: ...the water is led away via a bypass When dry cutting continuous operation is not possible because otherwise the gearbox will overheat After using for a hour a hour break must be maintained for cooling...

Page 20: ...guard DANGER Danger from segments or concrete chips flying off from the cutting tool X X Sawing without the blade guard is prohibited If the blade guard is not mounted the water emerges in an uncontr...

Page 21: ...3 Diameter selector switch 10 Start switch 4 Water On Off 11 Remote controller pulse button 5 Locking button traverse feed 6 Cable connection 7 Reset button Controls on the wall saw 1 Mains cable with...

Page 22: ...ain switch on the wall saw head X X Switch on the radio remote controller using the starter switch 14 Warning light 12 lights up red at first An audible signal sounds simultaneously Indicators flash c...

Page 23: ...ection is interrupted external transmitter range rechargeable battery empty the system immediately goes into the EMERGENCY STOP state New frequency search The next frequency is selected by switching t...

Page 24: ...Selecting the tool station The tool stations must not be changed during operation The tool stations are set with reference to the tool diameter for the optimum rotational speed and cutting performance...

Page 25: ...o that the joystick does not have to be held in position during the travel feed motion the travel feed can be locked Proceed as follows X X Push the joystick in the desired travel direction and at the...

Page 26: ...w using the main switch on the wall saw head Caution Frost can damage the wall saw WSE811 X X Blow out any water if there is a risk of frost see chapter 4 9 Blowing out the water Only stop the wall sa...

Page 27: ...ush the pulse button 7 to the ON position After finishing the work Proceed as follows X X Disconnect the water hoses from the wall saw WSE811 X X Blow out the water from all the lines see chapter 5 2...

Page 28: ...eceiver see page 9 Flashes red Group alarm on the remote controller On operating the pulse switch on the remote controller the main motor On Off switch is in the On position X X Turn the potentiometer...

Page 29: ...heating Absence of cooling Allow machine to cool for 3 minutes Avoid direct contact with sunlight Blade motor is over heating Absence of cooling No too little or too hot cooling water See Technical d...

Page 30: ...no longer functions prop erly Hardware defect Contact TYROLIT Hydrostress AG after sales service 7x Transformer fault Motor outside of pos sible parameters Contact TYROLIT Hydrostress AG after sales...

Page 31: ...iness of couplings X X X X Wall saw head X X Retighten loose bolts screws and nuts refer to the tightening torque speci fications X X X X X Check cleanliness X X X X Lock unit X X Clean latching reces...

Page 32: ...rd must be fitted so that the water can be properly blown out of the lines Use the TYROLIT purge pump no 10982667 Replacing the guide rollers Replacing the guide rollers X X Defective guide rollers sh...

Page 33: ...Lubricating grease 1 Treat joints and lock unit with lubricant TYROLIT no 975061 spray 2 Lubricate using a grease gun EP Grease 2 Cleaning the water filter 9 9 Tool Fork wrench Size 18 Cleaning the w...

Page 34: ...10995817 Change gear oil Allow gear oil to drain To ensure all the gear oil can drain out turn the hub twice by hand Recycling waste TYROLIT Hydrostress power tools are manufactured using a high propo...

Page 35: ...o small X X Check the power supply Defective plug connection X X Check the plug connection X X Check the power supply Group alarm X X Refer to the fault indicator Main motor is not running Defective m...

Page 36: ...switch off main motor and loosen the deadlock Defective motor X X See the chapter entitled Reacting to indicators Flash code 3x X X Contact TYROLIT Hydrostress AG after sales service No water outlet W...

Page 37: ...TYROLIT Hydrostress AG Page 37 Wall saw WSE811 Technical data Dimensions Measurements in mm 7 7 1...

Page 38: ...cking and safety function on grip Main motor High frequency water cooled Feed motor swivelling motor Electric motor with gearbox Flush cutting Flange without blade cover Normal cutting Flange with bla...

Page 39: ...105 dB Acoustic power level L WA 97 dB A Conditions for the measurement Saw blade 750 mm not in cutting operation under full load Saw blades Saw blades Parameter Value Saw blade max 750 mm Fully detac...

Page 40: ...LGI 00 Water Water connection Parameter Value Pressure Min 2 bar max 6 bar Quantity Min 4 l min Max temperature 25 C Ambient temperature recommendation Ambient temperature Parameter Value Storage 20 C...

Page 41: ...s AG Page 41 Wall saw WSE811 Remote controller Remote controller Parameter Value Cable length optional 10 m Nominal voltage 24 VDC Protection class IP 65 Weight 1 5 kg Frequency 2 4 GHz Name plate Nam...

Page 42: ...irectives and standards Directive applied 2006 42 EC from 17 May 2006 2011 65 EU from 08 June 2011 2012 19 EU from 04 July 2012 2014 30 EU from 26 February 2014 1999 5 EC from 09 March 1999 Applied st...

Page 43: ...TYROLIT Hydrostress AG Page 43 Wall saw WSE811 Notes...

Page 44: ...TYROLIT Hydrostress AG Page 44 Wall saw WSE811...

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