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TYROLIT Hydrostress WCE30, Operating Instructions Manual

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TYROLIT Hydrostress WCE30 Operating Instructions Manual Download Page 12

12

 operaTion

Operation

Positioning and securing the wire saw

DANGER

Due to wire saw rolling away.

Switch on the wire saw only when it is level and upright. If it is on an inclined surface, 

secure the wire saw to prevent it rolling away.

The wire saw must be firmly secured to the floor by means of dowels and anchor bolts.

Auxiliary item support

To ensure the wire saw is secured in position, it is possible to extend a support mounted 

on the side of the unit and fastened appropriately.

4

4.1

A B

D

C

Summary of Contents for WCE30

Page 1: ...Index 000 OPERATING INSTRUCTIONS WCE30 Translation of the originalinstructions 11002237 en 29 03 2020...

Page 2: ...OLIT Hydrostress spare parts can guarantee quality and interchangeability If maintenance work is neglected or carried out improperly we will be unable to honour our warranty obligations All repairs mu...

Page 3: ...ation 12 4 1 Positioning and securing the wire saw 12 4 2 Correct cutting direction 13 4 3 Overview of operating elements 14 4 4 Overview display elements 15 4 5 Starting the wire saw 16 4 6 Diamond w...

Page 4: ...all subsequent owners or users of the equipment Update instructions with all supplements received from the manufacturer Symbols in these instructions DANGER Warns of danger where failure to comply cou...

Page 5: ...wear protective gloves when working on the wire saw particularly when working on the diamond wire Only operate the wire saw with a guard DANGER Risk of serious injury or material damage as a result o...

Page 6: ...table for use in potentially explosive atmospheres Wire saw 1 Diamond wire guard 10 Drive roll I 2 Base frame 11 Feed cylinder I 3 Wire exit roller slack side 12 Feed cylinder II 4 Wire feed roller te...

Page 7: ...Assembly 7 Assembly Diamond wire storage unit 3 3 1 1 A 2 3 B 4 5 C...

Page 8: ...8 Description Restoring INFORMATION Ensure when fitting a new wire store that the wire from the last storage roller to the exit rol ler is properly aligned 3 2...

Page 9: ...e guard DANGER Risk of death or serious injury due to a whipping action of the wire or diamond elements flying off the wire Always work with the diamond wire guard fitted Always maintain the defined s...

Page 10: ...10 Description Connecting the water and power supplies Connecting the power supply 3 4 3 4 1 M1 M2 MOTOR TWO MOTOR ONE M2 M1 AIR AIR AIR M2 M1...

Page 11: ...nit to the water distributor at the wire saw The water is fed to cool the motors of the drive rollers on the one hand and as spray water to the diverter rollers and to supply the water lances on the o...

Page 12: ...pright If it is on an inclined surface secure the wire saw to prevent it rolling away The wire saw must be firmly secured to the floor by means of dowels and anchor bolts Auxiliary item support To ens...

Page 13: ...eration 13 Correct cutting direction Tensioned side and slack side The saw cut should be made with the tensioned side Z of the diamond wire because this provides the best conditions for cutting 4 2 Z...

Page 14: ...ary valve compressed air wire tension 5 Off push button red 2 Lever valve compressed air 6 Potentiometer wire speed 3 Start push button green 7 Main switch 4 EMERGENCY STOP 4 3 A B PSI 4 bar 3 bar 2 b...

Page 15: ...mp Motor II 3 LCD display motor current Motor II 10 Max cylinder stroke lamp 4 LCD display wire speed 11 Not assigned 5 Hour counter 12 Lamp green start push button 6 Motor temperature Motor I 113 Lam...

Page 16: ...e at a low wire speed When the wire is turning in the correct direction the wire will be drawn over the lower swivel roller Once the wire is tensioned it is possible to increase the wire speed to 20 2...

Page 17: ...selected according to the nature of the material The recommended speeds in m sec Granite aged concrete with or without reinforcement 20 25 m s Abrasive materials fresh concrete asphalt sandstone etc 2...

Page 18: ...18 Operation Feed Feed control INFORMATION The feed cylinder pressure wire tension is regulated by the rotary switch compressed air 4 7 B A A B PSI 4 bar 3 bar 2 bar 1 bar START STOP PSI...

Page 19: ...y can be moved by just one person Crane transport Danger Risk of accidents if incorrectly transported by crane You must use the eyebolts provided to transport the feed unit Use a conventional construc...

Page 20: ...rs for wear X X X X Check bandages for wear X X X X Check bearings X X X Clean X X X Feed cylinder Check for cleanliness damage X X X X Drive motor Check for cleanliness damage X X X X Connectors cabl...

Page 21: ...d professional solution to the problem it is important that you have the following information available when calling Try to describe the fault as precisely as possible Make a note of the type and ind...

Page 22: ...ons Weights Electric controls 113kg Wire saw 544kg Water connection Pressure Min 1 5 bar to max 6 bar Quantity Min 4 l min Temperature Max 2 25 C 6 6 1 370mm 1240mm 610mm 1900mm 1290 mm 740mm 400mm 23...

Page 23: ...atics Feed cylinders Pressure 1 5 13 7bar Piston 101 6mm Stroke 762mm Compressor not included in scope of supply Pressure 8bar Tank Min 5 litre Diamond wire lengths The total diamond wire storage capa...

Page 24: ...ility that this product complies with the following directives and standards Applied directive 2006 42 EU from 17 May 2006 2012 19 EU from 04 July 2012 Applied standards EN ISO 12100 2010 EN 15027 200...

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Page 27: ...TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistra e 33 6130 Schwaz Austria Tel 43 5242 606 0 Fax 43 5242 63398 Our worldwide subsidiary companies are listed on our website at www tyrolit com...

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