TYROLIT Hydrostress HBH534 series Safety & Operator Manual Download Page 1

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Safety & Operator Manual

Hydraulic Hand Saw HBH534***

10984829

28.08.2007

Safety & Operator Manual
System Description

Hydraulic hand saw HBH534***

Index / Indice 000

Summary of Contents for HBH534 series

Page 1: ...Safety Operator Manual Hydraulic Hand Saw HBH534 1 10984829 EN 28 08 2007 Safety Operator Manual System Description Hydraulic hand saw HBH534 Index Indice 000 ...

Page 2: ...ing speed 4 1 4 Vibration level 4 1 5 Sound level 4 1 6 Specification for oils 4 1 7 Dimensions 4 1 8 Weight 4 2 Safety instructions 2 1 General 5 2 2 Safety principles 7 2 4 General safety rules 8 2 5 Responsibility 9 3 Start up 3 1 Putting into operation 11 4 Operation 4 1 General 11 4 2 Safety related operator s controls 11 4 3 Operation 11 5 Maintenance 5 1 General 17 5 2 Inspection 17 5 3 Mai...

Page 3: ...with part numbers important instructions on use 0 3 Terms 0 3 1 General Terms Operating Instructions The Operating Instructions are an essential document accompanying the product They contain all the information that is necessary to operate the product safely and to be able to maintain it 0 3 2 Terms related to hydraulic hand sawing Term Definition Saw The saw contains the hydraulic motor blade gu...

Page 4: ...be selected according to the nature of the material The recommended values in m sec are Max permitted blade diameter 534 mm Max rotation speed 2862 rpm Max peripheral speed 80 m s 1 4 Vibration level front handle 1 4 m s2 rear handle 3 7 m s2 1 5 Sound level Sound pressur level L PA 95 dB Sound power level L WA 104 dB 1 6 Specification for oils 1 4 1 Oils Hydraulic oil HLP ISO VG46 1 4 2 Pressure ...

Page 5: ... cuts in concrete or fixed solid structures Cuts on flat surfaces not curved pipes This saw needs to be operated With both hands on both handles at all times With consideration of kick back when saw blade is jammed therefore head must not be in line with saw blade guard Never for overhead cutting or cutting above shoulder height Never kneeling or on ladders Never forced Never without a blade guard...

Page 6: ...d by improperly installed third party components Damage caused by failure to observe safety related information in the Safety Manual or shown on the warning signs fitted to the machine Damage caused by defective or absence of maintenance work Damage caused by cutting unauthorized material Independently performed conversions and alterations may affect safety and are not permitted Warning Danger of ...

Page 7: ...al A copy of the Safety Manual must be available at all times to staff at the place of use of the apparatus 2 3 1 Safety measures personnel 2 3 1 1 Individual protective equipment Anyone working with and on the hydraulic hand saw is required to wear individual protective equipment The individual protective equipment comprises the following Fig 1 Individual protective equipment 1 Helmet with ear pr...

Page 8: ... use inspect the following Shaft arm for fatigue or damage Shaft spindle for fatigue or damage Inner and outer flange for fatigue or damage replace flanges when worn Diamond saw blade for any faulty or damaged segment weld mounting screws and bolt for any damage 2 4 4 Spare parts Only original spare parts should be used Otherwise damage may be caused to the machine or damage to other property and ...

Page 9: ...ust be visibly cordoned off so that no one can enter the danger areas during sawing The front underneath and rear of the sawing area must be protected so that persons or equipment cannot be harmed by falling parts or sawing sludge Lumps of concrete that have been loosened must be secured against falling Breathing in the water fog mist that is created is a health hazard Ensure adequate ventilation ...

Page 10: ...s the site safe 2 5 4 Service engineers The service engineer is an employee of TYROLIT Hydrostress AG or a person authorised by TYROLIT Hydrostress AG Makes adjustments to the system Performs repairs complex service work and maintenance work 2 5 5 Qualification and training Operator Trained building expert in a specialist role Has extensive experience in personnel training and danger assessment Ha...

Page 11: ...in relation to the operation of the hydraulic hand saw 4 1 2 Personnel qualifications The hydraulic hand saw should not be operated by unauthorised persons Personnel are only authorised where they meet the following requirements Have successfully completed user training at TYROLIT Hydrostress AG or corresponding technical courses at regional professional associations and federations The Safety ins...

Page 12: ...xample first the bottom then the side and only at the end the top cuts must be performed 4 Secure danger area Before starting work the danger areas must be secured 5 Secure structural blocks Before sawing work commences the structural blocks must be correctly secured from the structural engineering point of view It must be ensured that the structural blocks neither overturn nor fall out or down an...

Page 13: ...be propelled how deeply are any longitudinally running reinforcements Action If along the cuts to be performed there are reinforcements in the concrete it is important to know how deep below the surface these may be located If instead of the reinforcements being sawn through the reinforcements are sawn along the resultant heat could make the segments come loose with the result that the cutting too...

Page 14: ...e commencing the sawing activities the structural blocks to be cut out must be secured against falling out in the case of a wall cutout or against falling down in the case of a floor or ceiling cutout Example Securing by supporting from below Another way of securing the structural blocks to be removed during floor cutouts is to support them from below with the help of timber and structural support...

Page 15: ...r saw ICS Sawing can now commence Feed after the pre cut or guide cut Following the pre cut or guide cut more than 50 80 mm can be fed The possible cutting depth depends on the level of reinforcement the aggregates in the concrete the size of the cutting tool the blade specification and the drive assembly power Reinforcements in the longitudinal direction When cutting it must be ensured that when ...

Page 16: ...draw from the cut with the cutting tool running Wall cutout cutting example Before the cut left vertical steel wedges must be fitted see diagram This prevents the cutout sections both from toppling over and from falling out At the same time it makes removal easier Fig 4 Use of wedges 1 Cut 2 Steel wedge ...

Page 17: ...order to exchange these where they show unacceptable levels of wear before they are able to cause a defect and a costly system failure Inspection activities are described in the Operating Instructions of the individual machines Dailey Inspect shaft and blade shaft arm for fatigue or damage Saw blade must be inspected for wear and tear steel core cracks flange and countersunk hole pattern for any c...

Page 18: ...Safety Operator Manual Hydraulic Hand Saw HBH534 18 10984829 EN 28 08 2007 Maintenance record sheet Date Defect Remedy Service Person ...

Page 19: ... AG reserves the right to make technical changes without prior notice Copyright 2006 TYROLIT Hydrostress AG CH 8330 Pfäffikon ZH Switzerland All rights reserved in particular copyrighting and translating rights Printing of this operating manual including extracts from it is prohibited No parts of it may be reproduced in any form or processed using electronic systems duplicated or disseminated with...

Page 20: ...Ersatzteilliste Spare Parts List Liste des pièces détachées Lista di parti di ricambio 10984829 EN 23 1 08 HBH534 Index Indice 000 ...

Page 21: ...n oder demontieren von Baugruppen kann Risiken ber gen auf die in dieser Ersatzteilliste nicht hingewiesen wird Das Verwenden dieser Ersatzteilliste für Montage oder Demonta gezwecke ist strikte verboten Für Montage und Demontagearbei ten sind ausschliesslich die entsprechenden Beschreibungen in der Betriebsanleitung zu befolgen Nichtbeachten dieser Vorschrift kann zu Verletzungen führen die im sc...

Page 22: ...nötigen wir folgende Angaben Maschinentyp gemäss Typenschild z B HBH534 Maschinennummer gemäss Typenschild z B 10984823 Maschinenindex gemäss Typenschild z B 000 Ersatzteilnummer gemäss Ersatzteilliste z B 10986046 Für Bestellungen Fragen und Informationen wenden Sie sich bitte an die zuständige Niederlassung ...

Page 23: ...m www tyrolit com Danger The assembling or dismantling of modules can involve risks which are not identified in this spare parts list The use of this spare parts list for assembly or dismantling purpos es is strictly forbidden For assembly or dismantling tasks it is es sential to only follow the corresponding descriptions in the operat ing manual If this regulation is not heeded injuries may be in...

Page 24: ... the following details Machine type according to nameplate e g HBH534 Machine number according to nameplate e g 10984823 Machine index according to nameplate e g 000 Spare part number according to the spare parts list e g 10986046 For orders questions and information please contact your responsible branch office ...

Page 25: ...ntage ou le démontage des modules peut présenter des ris ques dont il n est pas fait mention dans cette liste des pièces détachées Il est strictement interdit d employer cette liste des pièces détachées à des fins de montage ou de démontage Pour les opéra tions de montage et de démontage il faut exclusivement suivre les descriptions correspondantes dans le mode d emploi Le non respect de la présen...

Page 26: ... suivantes Type de machine selon la plaque signalétique p ex HBH534 Numéro de machine selon la plaque signalétique p ex 10984823 Indice de machine selon la plaque signalétique p ex 000 Numéro de pièce détachée selon la liste des pièces détachées p ex 10986046 Pour les commandes questions et informations vous êtes prié de vous adresser à la filiale compétente ...

Page 27: ...o Il montaggio o lo smontaggio di componenti della macchina può comportare pericoli che non sono indicati in questa lista di parti di ricambio E assolutamente vietato servirsi di questa lista di parti di ricambio per scopo di montaggio o di smontaggio Per operazioni di mon taggio o smontaggio occorre seguire esclusivamente le relative is truzioni nel manuale per l uso della macchina La mancata oss...

Page 28: ...o sulla targhetta della macchina per es HBH534 Numero della macchina indicato sulla targhetta della macchina per es 10984823 Indice della macchina indicato sulla targhetta della macchina per es 000 Numero della parte di ricambio secondo la lista di parti di ricambio per es 10986046 Per ordinazioni domande o richieste d informazioni Vi preghiamo di riv olgerVi all agenzia competente ...

Page 29: ...HBH534 000 1 3 ...

Page 30: ...uard Spacer 2 3b 10986346 EOHO 00534 003B Nylon Guard Spacer 1 3c 10986347 EOHO 00534 003C Nylon Guard Spacer 1 3d 10986348 EOHO 00534 003D Nylon Guard Spacer 2 4 10986049 EOHO 00534 004 Outer Guard 1 5 969352 01I1 06035 11 6x35mm Cap Screw 2 6 10980344 01I2 05016 00 5x16mm Hex Bolt 3 7 10986050 EOHO 00534 005 Blade Clamp Ring 1 8 10979550 05O1 01000 25 100x2 5mm O ring 1 9 10986047 EOHO 00534 002...

Page 31: ...HBH534 000 3 ...

Page 32: ...er Flucsh Cut Flange 1 20 10986059 EOHO 00534 015 Blade Pulley 1 21 972011 02S2 04017 50 40mm Stainless Internal Clip 1 22 10986060 EOHO 00534 016 Inner Tensioning Assembly 1 23 10986061 EOHO 00534 017 SKF 6203 2RSH Bearing 2 24 10986062 EOHO 00534 018 Drive Key 1 25 10986063 EOHO 00534 019 Blade Spindle 1 26 10986064 EOHO 00534 020 Nose Cone 1 26 a 10986011 XXKL 00000 185 Sticker 1 27 10986065 EO...

Page 33: ...HBH534 000 5 ...

Page 34: ... 700mm long 1 33 10986071 EOHO 00534 027 1 4 BSP 1 4 Hose Tail Elbow 1 34 10978653 01I4 05010 21 5x10mm Countersunk Cap Screw 4 35 10986072 EOHO 00534 028 Belt Cover 1 36 10986073 EOHO 00534 029 DAYCO 5PK0710 Belt 1 37 10986074 EOHO 00534 030 Motor Pulley 1 38 10986075 EOHO 00534 031 Main Body 1 ...

Page 35: ...HBH534 000 7 ...

Page 36: ...25mm Cap Screw 1 42 971752 01I1 08016 11 8x16mm Cap Screw 1 42a 971630 01F1 08000 50 8mm Spring Washer 1 43 10986077 EOHO 00534 033 Pipe Handle with rubber 1 44 979282 01I1 08012 11 8x12mm Hex Bolt 1 44a 971630 01F1 08000 50 8mm Spring Washer 1 45 10986078 EOHO 00534 034 Pipe Handle Mount 1 46 971732 01I1 08016 11 8x16mm Cap Screw 2 46 a 971630 01F1 08000 50 8mm Spring Washer 2 ...

Page 37: ...HBH534 000 9 ...

Page 38: ...8784 Switch Handle 1 54 971630 01F1 08000 50 8mm Spring Washer 4 55 971904 01S1 08080 00 8x80mm Hex Bolt 4 56 10986070 EOHO 00534 026 8mm NYLEX Hose 700mm long 1 57 10986084 EOHO 00534 040 Tap Hose Connection complete 1 57a 972789 07S2 07013 14 Plug in nipple 1 4 1 57b 10985837 EOSM 37041 02 Water Hose Adapter 1 58 10986085 EOHO 00534 041 Hydraulic Hose in complete 1 59 10986086 EOHO 00534 042 Hyd...

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