TYROLIT Hydrostress FSD 1049 Operating Instructions Manual Download Page 4 | Manualshive

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TYROLIT Hydrostress FSD 1049 Operating Instructions Manual Download Page 4

TYROLIT Hydrostress AG

Page 4

Floor Saw FSD1049

2

Design

Components

1

Operating console

2

Name plate

3

Main motor

4

Front cut guide

5

Shaft cover

6

Blade guard

7

Saw blade

8

Rocker wheel

9

Drive wheel

10 Rear cut guide
11 Water feed

2.1

Saw blade drive

Saw blade drive (schematic)

1

Blade drive shaft

2

Drive belt

3 Main motor drive shaft

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Summary of Contents for FSD 1049

Page 1: ...10993834 EN 28 11 2012 Operating Instructions Floor Saw FSD1049 Index 001 ...

Page 2: ...pertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition please contact our after sales service for further information We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copy...

Page 3: ...ese instructions go together with the Safety Manual System Description for Floor Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Description may result in serious injury or death Please ensure that the Safety Manual System Description for Floor saws has been read and understood in full ...

Page 4: ... 1 Operating console 2 Name plate 3 Main motor 4 Front cut guide 5 Shaft cover 6 Blade guard 7 Saw blade 8 Rocker wheel 9 Drive wheel 10 Rear cut guide 11 Water feed 2 1 Saw blade drive Saw blade drive schematic 1 Blade drive shaft 2 Drive belt 3 Main motor drive shaft ...

Page 5: ...aw FSD1049 Page 5 2 2 Lift drive Lift drive schematic 1 Hydraulic cylinder 2 3 Travel drive Travel drive schematic 1 Drive shaft main motor 2 Hydrostat drive belt 3 Hydrostatic motors 4 Wheel drive shaft 5 Drive chain 6 Drive wheel ...

Page 6: ...port vehicles lifting tools and load suspension devices with sufficient load bearing capacity must be used Floor saws must only be hitched by the hitching points provided Appoint an expert marshaller When transporting by crane do not stand underneath suspended load Always have the floor saw in your line of vision while it is being transported 3 1 Hitching points Hitching points 1 Crane hitching de...

Page 7: ...TYROLIT Hydrostress AG Floor Saw FSD1049 Page 7 4 Initial start up 4 1 Fitting battery Fit battery for type see Technical Data ...

Page 8: ...TYROLIT Hydrostress AG Page 8 Floor Saw FSD1049 5 Assembly Set up 5 1 Mounting grip 5 2 Mounting saw blade 1 Apply hand brake ...

Page 9: ...oor saws must only be operated with a blade guard When assembling the saw blade on the right hand side use the anchoring screw with the left hand thread When assembling the saw blade on the left hand side use the anchoring screw with the right hand thread Note the direction or rotation arrows on the saw blade 3 1 Anchoring screw Note the direction of rotation ...

Page 10: ...ostress AG Page 10 Floor Saw FSD1049 4 C To prevent the saw blade rotating while being tightened carefully place the saw blade on the floor 5 3 Mounting saw blade on the other side 5 3 1 Disassemble the blade guard ...

Page 11: ...1049 Page 11 5 3 2 Disassemble the shaft cover 5 3 3 Assembling the blade guard and shaft cover on the other side Assembly of the blade guard and the shaft cover is performed in the opposite order to disassembly 5 4 Connecting water line ...

Page 12: ...nition key 5 Oil pressure display 6 Speed governor 7 Cutting shaft revolution counter Operating hours counter 8 Cutting depth indicator 9 Bit stop locking 10 On Off control for internal water pump 11 On Off control for headlight 12 Raise Lower buttons 13 Feed adjuster forward backward travel 14 EMERGENCY STOP switch 15 Feed gears coupling lever 16 Tank cover with tank display 17 Hand brake ...

Page 13: ...level Note the details from the motor manufacturer 6 3 Checking the air filter The display in the window 1 has the following significance Display colour Significance Yellow Air filter in good order Red Air filter blocked If the air filter is blocked it must be changed ...

Page 14: ...hecking the fuel level Check the tank display 1 and top up with diesel as necessary 6 5 Positioning the floor saw 1 Release the hand brake 2 Slide floor saw into the working position 3 Fit the cutting guides to the floor saw 6 6 Connecting the water supply ...

Page 15: ...ed position Coupling lever 6 is in the uncoupled position EMERGENCY STOP switch 5 has been released 1 Turn ignition key 2 to the preheat position in order to preheat the motor 2 Turn ignition key further to the right in order to start Battery and oil pressure displays 1 3 light during starting and then go out 3 Set motor speed with speed governor 4 ...

Page 16: ...saw blade 6 8 1 Lowering example 1 Press the Lower button 3 until the saw blade touches the material to be cut 2 Set the cutting depth indicator 1 in the 0 position 3 Using the Lower key lower the saw blade to the desired cutting depth 4 Tighten up the bit stop locking 2 ...

Page 17: ...on Coupling lever in uncoupled position Feed adjuster in the forwards direction of travel Feed adjuster in the backwards direction of travel Feed adjuster is in the neutral position Hand brake has been released 1 Place coupling lever 1 in the coupled position 2 Using the feed adjuster 2 set the direction of travel and speed ...

Page 18: ...TYROLIT Hydrostress AG Page 18 Floor Saw FSD1049 6 10 Correcting the tracking Correcting the tracking 1 Saw blade If the saw blade drifts adjust the rear axle with the adjusting screw ...

Page 19: ... selection procedure INFORMATION No tools are required for the entire selection procedure 1 Stop the motor 2 Open the motor cover 3 Push the gear selection lever 1 upwards and release the locking mechanism 2 4 Slide the gear selection lever to the desired gear position Gear position designations M Medium Medium speed L Low Low speed N Neutral No gear engaged H High High speed 5 Push the gear selec...

Page 20: ...TYROLIT Hydrostress AG or an authorised representative According to the information from the motor manufacturer Carry out all necessary measures in accordance with the operating instructions of the motor manufacturer 7 1 Grease nipples Position of grease nipples 1 Motor 1 item 2 Feed adjuster control rods 4 items 3 Wheel drive shaft bearing 2 items 4 Cylinder eye 1 item 5 Blade drive shaft 2 items...

Page 21: ...TYROLIT Hydrostress AG Floor Saw FSD1049 Page 21 7 3 Tensioning chain on travel drive Tensioning chain 1 Chain ...

Page 22: ... and if necessary have this repaired by a TYROLIT Hydrostress engineer Defective chain Have the chain replaced by a TYROLIT Hydrostress engineer Main motor belt slipping Check belt for wear and if necessary have this replaced by a TYROLIT Hydrostress engineer Increase belt tension as necessary Motor running off centre Wrong fuel Switch off motor immediately and change fuel Diesel filter blocked Ha...

Page 23: ...0 mm H 1 290 mm 9 2 Motor Parameter Value Type DEUTZ Power 49 HP Rated speed According to operating instructions from motor manufacturer Oil content According to operating instructions from motor manufacturer Tank content 34 2 l Fuel Diesel Cooling Air cooling 9 3 Lift drive Parameter Value Drive type Electro hydraulic Oil grade ATF Dexron II D 9 4 Travel drive Parameter Value Drive type Hydraulic...

Page 24: ... applies under the following condition Travel drive is switched off and the saw blade is not engaged The measurement is performed with the motor under full load with the saw blade dia 900 mm Higher noise levels may be generated in cutting operation 9 6 Battery Parameter Value Description Battery 12 Volt Group Size 24 DP battery part number 2800465 Length 260 mm Width 173 mm Height 225 mm Capacity ...

Page 25: ...lade diameter Blade rpm operation Motor rpm Depth of cut 500 mm 2700 H High 2700 185 700 mm 1800 M Medium 2700 285 1000 mm 1200 L Low 2700 410 The gear may only be changed if the motor is stationary Never tamper with the gear selection mechanism with the motor running ...

Page 26: ...oduct complies with the following directives and standards Directive applied Machine Directive 2006 42 EC Noise Emission 2000 14 EC Exhaust Directives 2004 26 EC Standards EN 12100 Safety of machinery Basic concepts general design principles EN 982 Safety of machinery Safety requirements for safety systems and their components hydraulics EN ISO 3744 Acoustics Determination of sound power levels of...

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