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Index 003

Operating Instructions 

Wire Saw CCE25 | Wire Saw CCH25

Original Operating Instructions
10991955 en / 24.02.2021

Summary of Contents for CCE25

Page 1: ...Index 003 Operating Instructions Wire Saw CCE25 Wire Saw CCH25 Original Operating Instructions 10991955 en 24 02 2021...

Page 2: ...ly genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability We are unable to ful fil our warranty obligations if maintenance work is neglected or carried out unprofe...

Page 3: ...the Safety Manual System Description may result in serious injury or even death X Please ensure that the Safety Manual System Description for Wire Saws has been read and understood in full DANGER Cut...

Page 4: ...Components 1 Drive motor 8 Feed drive shaft Motor hydraulic 9 Gear wheel Motor electric 10 Central tube 2 Drive roll 11 Extension arm 3 Tensioning device 12 Cruciform member 4 Swivel arm 13 Diverter...

Page 5: ...es the gear shaft through the gear box The wire saw is revolved about the axis of the centre tube by gears 1 Drive roll 4 Feed drive shaft 2 Feed motor 5 Gear wheel 3 Gearbox 6 Central tube Diamond wi...

Page 6: ...ress AG Page 6 CCE25 CCH25 Assembly Preparation The wire saw must be anchored firmly to the substrate In preparation a hole for the central tube and a hole for the wire to pass through must be bored X...

Page 7: ...rbox plate Step C X Assemble cruciform member 5 Note mounting position X Mount extension arm 6 Step D X Mount diverter rolls 7 and 8 X Bolt down tensioning unit 9 Step E X Bolt guide roller units 10 a...

Page 8: ...stances and working areas X Systems The wire saw can be operated both hydraulically and electrically System components for the hydraulic version 1x Drive unit 1x Drive motor hydraulic 1x Feed motor el...

Page 9: ...ROLIT Hydrostress AG Page 9 CCE25 CCH25 Tensioning the diamond wire X Water connection The cooling water for the saw system flows from the drive unit or the control unit directly to the wire saw 3 7 3...

Page 10: ...TYROLIT Hydrostress AG Page 10 CCE25 CCH25 Application Correct cutting direction Securing cut outs 1 Suspension device 2 Wedge 3 Support rod 4 4 1 4 2...

Page 11: ...ROLIT Hydrostress AG Page 11 CCE25 CCH25 Remove cut outs Use appropriate removal devices and take precautions against the cut outs falling 1 Carrying device with block and tackle 2 Suspension device 4...

Page 12: ...ls and guide rolls X Check the bandages for wear see 5 2 X X X X X Check bearings X X X X Clean X X X Drive motor X Check for cleanliness damage X X X X Couplings X Check for cleanliness damage X X X...

Page 13: ...ting To guarantee a rapid and professional solution to the problem it is important that you have prepared as follows before telephoning Try to describe the fault as precisely as possible Make a note o...

Page 14: ...2500 mm 350 mm 1250 mm max 600 mm Weight The total weight of the wire saw without the main motor is kg Noise nuisance Noise level Hearing protection must be worn at all times when working with the wir...

Page 15: ...e motor electric Electric motor high frequency water cooled Output at 16 A 8 kW Output at 32 A 17 kW Weight 22 kg Electric feed motor Electric feed motor with gears and brake Gear reduction 1 70 Volta...

Page 16: ...geared motor Rotational speeds Hydraulic motor Rotational speeds hydraulic motors for wall saws cm3 12 cm3 16 cm3 18 cm3 22 cm3 26 cm3 30 l min 33 2750 2063 1833 1500 1269 1100 l min 40 3333 2500 2222...

Page 17: ...YROLIT Hydrostress AG Page 17 CCE25 CCH25 Hydraulic feed motor Hydraulic motor Speed 187 rpm Type Gerotor Operating pressure max 120 bar Rated torque 50 Nm Feed force 6000 N Feed Toothed wheel on rail...

Page 18: ...hs The diamond wire guard are obtained from Constant 331 cm 2x thickness of structure D Table value A depending on hole diameter Hole diameter Value A 50 cm 0 100 cm 55 cm 150 cm 115 cm 200 cm 140 cm...

Page 19: ...complies with the following direc tives and standards Applied directives 2006 42 EG 17 05 2006 2004 108 EG 15 12 20004 2002 96 EG 27 01 2003 1999 5 EG 09 03 1999 Applied standards EN 15027 A1 2009 EN...

Page 20: ...2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directives 2006 42 EG 17 05 2006 Applied standards EN 15027 A1 2009 EN ISO...

Page 21: ...TYROLIT Hydrostress AG Page 21 CCE25 CCH25...

Page 22: ...TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistra e 33 6130 Schwaz Austria Tel 43 5242 606 0 Fax 43 5242 63398 Our worldwide subsidiary companies can be found on our website at www tyrolit com...

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