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30

BASIC AND ROUTINE MAINTENANCE.

1.

CHAINS: Must be lubricated and adjust properly.

The lubrication oil #40 is strongly recommended. Please lubricate once two months. The above shows the

indicated CHAINS needs lubrication. The other NOT indicated, please do not lubricate.

2.

DUST: Please use the air gun to clean the machine. To keep clean is the first step of quality.

3.

WHEELS: Wheels will be stained of dust and dirt, will cause the wrong measurement, and slippery

movement. Please clean the wheel accordingly.

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Summary of Contents for TYF

Page 1: ...TYF SPREADING MACHINE OPERATING MANUAL ...

Page 2: ...卷支布料置放如上图拉布时之必备按键或折码布料置放如上图拉布时之必备按键 2 ...

Page 3: ...单拉挂上切刀组插上接头拉布机自动进入单拉模式不必再做其他设定双拉缷下切刀组装上突杆拉布机自动进入双拉模式双拉需要用两端折布器尾端折布器要往前推用插稍固定在前方点尾端折布器单拉时不用要往后拉到底固定在后方点 3 ...

Page 4: ...电关机 SW3 手动升降往上扳上升往下扳下降 SW4 停止按钮停止按钮另裁床两边设有停止纲索押动钢索功能同停止按钮停止钢索为最常用之停止装置 SW5 送布滚轮手动逆转按钮 SW6 送布滚轮手动正转按钮送布滚轮在拉布中随着机器移动而转动静止中需要转动送布滚轮时用这两颗钮 SW8 紧急停止按钮紧急停止用安全开关押下后切断动力电源机器滑动停止一经押下自动卡住需转动红色钮顺时针 30 度使其复原平常要停止机器时请用 SW4 此乃备用之急停开关正常操作时切勿使用 4 ...

Page 5: ...押一下如右图出现数字键盘键入所要数字后按 ENT 拉布长度单位 cm 1M 100cm linch 2 54cm 单一模式拉布层数到达预设值时停机连贯模式拉布所有层数到达所有预设值时停机教导模式设拉布长度在不知道确实的拉布长度时将机器移到所要位置后如图押住模式格１ 1 秒钟现在位置值会被设入模式１的拉布长度内模式２和模式３可依此方法设入拉布长度 5 ...

Page 6: ... 卷支布料放置布斗内由或控制出布方向匹布料用不到布斗押一下方向键把 ON 消去使布斗不运转送布键送布状态当机器移动时送布滚轮跟着转动把布料往下送出不送布机器虽有移动布料不被送出押一下押一下按此键拉布机进入自动拉布状态自动当布料准备就绪后确认方向正确按此键进行拉布作业 6 ...

Page 7: ... 裁剪按钮１于机器停止时押一下可进行一次裁断动作裁刀头如因紧急停止未停于定位时押一下可让裁刀头回到定位按此裁断按钮作手动裁断时层数值不变回收寸动布斗滚轮手动键押住时布料低速卷回押住时布料低速卷出 7 ...

Page 8: ...研磨键 ON 押一下刀片转动再轻押磨石进行磨刀 ON 押一下刀片停止转动可磨掉积尘单拉前端压布时提前减速单拉前端无压布时不提前减速煞车解放键押一下解放煞车用手可轻推移动机器押一下煞车锁住要用大力才能推动机器 8 ...

Page 9: ...1 指示方向灯 2 变换箭头键 3 主机寸动键 1 指示方向灯闪烁的一方代表机器要移动的方向押 RUN 时机器往该方向移动 2 变换箭头键押一下无闪烁键可改变指示方向 3 主机寸动键押住按键 0 3 秒后机器以寸动速度移动欲短距离移动机器时使用之 1 按住层数０格 0 5 秒可让所有层数格归０ 2 按住数字格 0 5 秒可让该数字格归０未使用模式的默认格请键入０ 9 ...

Page 10: ...拉布请使用１模式操作拉布模式拉布长度过有长短码时可预设第 2 3 种长度和层数开启连贯拉布功能机器依模式 1 2 3 顺序走完设有预设值的所有模式后停机左端点停止键当你有需要在下一张布拉完时即停止作业押一下机器会在拉完该张布后于左端点停止自动上升量设定值自动上升量因应布料之厚度设定自动上升量使上升高度与布料堆叠之高度趋于一致自动上升于自动拉布中切断完了时自动上升一次 10 ...

Page 11: ... 裁断按钮２按此裁断按钮作手动裁断时会让层数值加１因应布料性质与宽度设定裁断速度与裁断长度使成良好配合闪烁闪烁挂引切刀组不自动切断之双向拉布模式和圆筒布使用双滚轮装置之拉布模式异常译码器异常译码器信号中断出现此画面表示译码器信号中断回到主操作画面异常译码器信号中断 11 ...

Page 12: ...可继续操作如能正常运作请放心继续使用如持续出现此画面应检修译码器可能译码器故障或线路脱落译码器零件编号 P 04 30439 12 ...

Page 13: ...基准点每一次近接开关左行通过感应点时都会把现在位置归０当一部机器使用二条以上裁床时由Ａ床移至Ｂ床后第一个必要动作是接上电源送电押一下放开煞车轻推机器由右向左由前向后使近接开关通过感应点机器才能确定自己的基准位置机器行进中突然断电机器会在无力状态下滑行停止因此基准位置会跑掉而不在原来的位置碰到这种状况再送电后必须以寸动方式让机器回到原位重新执行一次近接开关由右向左通过归零点让机器重新确定自己基准位置 13 ...

Page 14: ...配电盘零件号码 50434 F1 圆刀马达电路保护器 F2 DC24V 电路保护器 F3 对边马达电路保护器电路保护器于过电流时会跳脱押回后再试用如不再跳脱则可安心继续操作如一再跳脱有可能短路或电路保护器本身故障 14 ...

Page 15: ...电器 ER EL 接点烧毁 3 对边马达故障 1 押回再试正常则继续使用如一再跳脱有可能短路或电路保护器本身故障 2 更换继电器 3 此马达在未遭撞击情况下不易故障无法开启电源 1 电磁接触器零件号码 P7 30778 内热电译跳脱 2 机器外电源断路 1 掀开电磁接触器外壳押一下复归杆即可 2 用电表循线测查押自动不能自动行走 OP 继电器异常在送电中 OP 必处于 ON 吸磁状态押钢索让 OP 断电机器停止 OP 持续断电不能自动行走 OP 电源经由紧急停止钢索端的限制开关而来 1 检查有无布削包或台车之类压到钢索 2 钢索端的限制开关角度偏差过大或故障 3 参考 P 14 循线检查有无断线限制开关角度偏差过大时放松 2 螺丝再重销让 1 轴心再弹回原点 15 ...

Page 16: ...基定基保养 1 链条加油与调整松紧链条加油以 40 机油为宜每２个月加油一次注意不可过量避免油污链条如果失油容易磨损上图示链条为必须加油之链条其它链条请勿加油 2 清除积尘一个星期至少以风枪清洁一次清洁是工作质量的第一步 3 清除轮子表面污垢轮子表面污垢多为积尘附着积尘一多容易打滑造成长度不准 16 ...

Page 17: ...17 Roll Fabric Please place the roll fabric as above illustrated And please activate the buttons or Folded Fabric Please place the fold fabrics as above illustrated And please activate the buttons ...

Page 18: ...elf turns into the mode 1 way spread and cut automatically ZIG ZAG When Dismounting the cutter set and then to mount the FINGER set spreader itself turns into the mode ZIGZAG automatically ZIGZAG Please set up the two side catcher device It is important to set the Catcher Device FINGER ...

Page 19: ...gency Stop Button Besides there are also Emergency Brake wires to Stop Machine SW5 Feeding Roller Manually Clockwise Feeding SW6 Feeding Roller Manually Counterclockwise Feeding Feeding Roller is Synchronized along with machine movement Those two buttons are to use the feeding roller manually when machine is still SW8 Emergency Stop To stop machine accidentally To release this stop it requires to ...

Page 20: ...ated please input the figures and press ENT The spreader will automatically stops once the counting meets the layers figures Length Counting Set The existing position The figures of Length The figure of Layers Press 1 Sec Position ...

Page 21: ... is also MODE 2 and MODE 3 Please place the Roll Fabric on the bucket and Press the bucket moving direction Or to control the feeding direction Folded Fabric is not need to use the BUCKET function Please push button till ON icon disappear Fabric Feeding When the ON icon is shown the fabric will be fed synchronized When the ON icon is disappeared fabric will not be fed when machine runs Press Press...

Page 22: ...will automatically cuts one time And sometimes cutter is not in position of some accident or emergency stop to press will return the cutter back to position This manual Cutting will not increase the layer numbers Collect Feed BUCKET ROLLER MANUAL BUTTON Press Fabirc will be collect Press Fabric will feed out Grinding Press the blade of cutter will be rotate and press Grinder to sharpen RUN ON ...

Page 23: ...cher CLUTCH BRAKE Press CLUTCH BRAKE released that may move machine easily Press CLUTCH BRAKE activated that may move machine hard 1 Index Lamp The flashing is to indicate the moving direction Once RUN is pressed the machine will move accordingly ON SPEED SPEED BACKWARD FRONTWARD Index Lamp Direction Change Machine Manual Movement ...

Page 24: ...on the machine will stop at once Pressing on button is to change moving direction once shorter than 0 3 sec 1 Press the COUNT 0 5 sec all columns will be 0 2 Press the column 0 5 sec the column figures will turn into ０ Single Mode to spread fabric you may press MODE １ To repeat the spreading But if to spread different lengths may set MODE 2 3 to fit your spreading job 1 PRESS COUNT 2 PRESS THE COL...

Page 25: ...e please press this Button will only spread one cycle and stop AUTO LIFTING GAUGE According to the thickness of Fabric please set the Lifting timer The cutter will lift up of every cut If to activate the cutting function in this page the counter will increase according to every cutting CUTTER SPEED WIDTH TO CUT Cutting Length Fabric width ...

Page 26: ...he above ENCODER ERROR keeps showing up please check the ENCODER and its wiring ENCODER ERROR The single is not ready by encoder properly ENCODER ERROR The single is not ready by encoder properly BLINKING BLINKING Press to Activate the ZIGZAG no cutting with Cutter Set and Tubular spreading mode ...

Page 27: ...DEFAULT will re set as 0 If there are two lane tables to shift spreader to each other Once the spreader is moved to another lane table the first step is to hook up with power and then press to release the CLUTCH BRAKE And then manually push to move the machine to let the SENSOR passed thru the ORIGINAL DEFAULT point And then the machine will memorized the 0 point as the ORIGINAL DEFAULT point SENS...

Page 28: ...POINT 0 please follow the above mentioned steps Relay Box 50434 F1 Cutter Motor Electricity Protective F2 DC24V Electricity Protective F3 Auto Edging Motor Electricity Protective If any jump of the Protective please press it back to use If the protective keeps jumped please change the parts and check the power supply ...

Page 29: ...the power ON 1 Magnet contactor Parts No P7 30778 the inner protective jumped 2 The power supply is cut 1 Press the protective back to us 2 Please use the galvanometer to check the power supply PRESS RUN But machine is not in Auto Mode OP Relay is damaged When the power is on OP relay must be ON Press the Wire The OP power is cut Machine Stop OP is damaged will make the Auto mode no function OP Re...

Page 30: ...ce two months The above shows the indicated CHAINS needs lubrication The other NOT indicated please do not lubricate 2 DUST Please use the air gun to clean the machine To keep clean is the first step of quality 3 WHEELS Wheels will be stained of dust and dirt will cause the wrong measurement and slippery movement Please clean the wheel accordingly ...

Page 31: ...31 ＴＹＦ６１６０３Ｄ１ ...

Page 32: ...32 ＴＹＦ６１６０３Ｄ２ ...

Page 33: ...33 ＴＹＦ６１６０３Ｄ３ ...

Page 34: ...34 ＴＹＦ６１６０３Ｄ４ ...

Page 35: ...35 ＴＹＦ６１６０３Ｄ５ ...

Page 36: ...36 ＴＹＦ６１６０３Ｄ６ ...

Page 37: ...37 ＴＹＦ６１６０３Ｄ７ ...

Page 38: ...38 ＴＹＦ６１６０３Ｄ８ ...

Page 39: ...39 ＴＹＦ６１６０３Ｄ９ ...

Page 40: ...40 ＴＹＦ６１６０３Ｄ１２ ...

Page 41: ...ＴＹＦ６１６０３Ｄ１３ 41 ...

Page 42: ...42 ＴＹＦ６１６０３Ｄ１４ ...

Page 43: ...43 This is the plug for power slider if machine is not moving please switch RED and BLACK RELAY FOR MACHINE STOP YELLOW ELECTRICTY DIAGRAM ...

Page 44: ...44 ...

Page 45: ...45 ...

Page 46: ...04 07 03 1273 刀行皮带 XL open Timing Belt 11 04 04 19 1402 齿轮箱 G 4N3 K Gear Box 34 KS3A009 刀行皮带下固定片 Fixer of XL open timing belt 12 KS3A006 切刀 B 侧 L 板 L plate B 35 KS3B306 刀行皮带培林轴 Axis of XL open timing belt 13 KS3 160A001 切刀电轨 Cutter s Duct 36 KS1JB2066 625ZZ 包胶 Rubber Bearing 14 04 03 01 1042 切刀 B 侧盖 Cover 37 KS3B307 行走轮螺杆 Rod of walking wheel 15 04 05 01 0111 压布马达启动电容 1μ Capacitor 38 KS3B009 滑车塑料 ...

Page 47: ...ockout R 9 F1A106 滑板 190 Cutter Slide 28 F1A028 R 可动式扫风杆配件 B Accessories B 10 KS3A020 滑板固定耳 Slide fixer 29 K5A047 压布马达铁块 Iron Block of Press Motor 11 KS3 160B001 连结扁管 190 Joint Rectangle Pipe 30 K5A046 押布 LS 固定板 Stand of Limit SW 12 F1A050 压布弹簧片 Leaf Spring 31 K5B054 压布马达柱 Press Motor Pole 13 KS3 160A011 压布铝扁条 190 Cutter s Press Bar 32 K5B055 压布马达柱 Press Motor Pole 14 F1B068 压布轴 190 Shaft 33 04 04...

Page 48: ...t 39 F1A037 升降壁 B 下 Lifting Frame B Lower 13 KS3B049 投布 L 铁 B L Iron B 40 KS3B333 L 铁轴丝 B 前 Screw Shaft B 14 KS3B287 L 铁轴丝 Screw Shaft 41 KS3B334 L 铁垫圈 B 前 Sleeve 15 KS3B034 L 铁垫圈 Sleeve 42 KS3B050 R 投布 L 铁 B L Iron B 16 KS3B050 L 投布 L 铁 A L Iron A 43 CS2B235 同步带轮 Wheel 17 KS3A031 L U 型槽固定座 A Stan A of U Form Plate 44 KS3B180 送布滚轮垫圈 Sleeve 18 KS3A029 PH1 电眼座 Stand of PH1 45 KS3B045 铁曲臂 Fe Crank 19...

Page 49: ...A of Guide Wheel 44 04 04 14 1201 升限近接开关 Close Sensor 15 KS3B058 导轮轴 A Shaft A of Guide Wheel 45 KS3A040 升限近接座 Stand of Close Sensor 16 K5A059 更新近接板 Stand of Close Sensor 46 04 04 14 1202 降限近接开关 Close Sensor 17 04 04 14 1301 近接开关 PM18 08N 常开 Close Sensor 47 KS3A041 降限近接板 Plate 18 B4052 译码组拉簧 Spring 48 K5A060 24PIN 母座板 Stand of Socket 19 A4045 拉簧勾 Hook 49 04 04 17 1202 24pin 母接头 MC 24SF 24pin Socke...

Page 50: ...per Rolling Wheel Holder 32 KS3B208 行走轮 Walking Wheel 11 KS3B063 R35 惰链轮 Sprocket 33 KS3B074 L 驱动轮轴承座 Driving Wheel Of Bearing Seat 12 KS3B064 升降上链轮轴 Upper lifting Shaft 34 F1B033 对边电眼管 Pipe of edge control sensor 13 KS3B065 升降上链轮 Upper lifting Sprocket 35 KS3 160B011 驱动轴心 Dribing Shaft 14 04 07 02 1108 链条 3 分 99 目 Chain 36 F1A004 尾盖 End Cover 15 KS3B068 升降双链轮 Twin Sprocket of Lifting 37 K5B086 驱动...

Page 51: ...aring 24 F1B055 对边电眼柱 Pole 8 KS3B079 单向轴承组 1 way bearing Set 25 F1B003 机壁 B Main Frame B 9 KS3B339 单向轴承垫圈 Sleeve of one way bearing 26 04 07 02 1103 链条 3 分 41 目 Chain 10 KS3B080 单向轴承轴心 Shaft of one way bearing 27 04 07 02 1102 链条 3 分 38 目 Chain 11 KS3B082 单向双链轮 Twin procket of 1 way 28 04 07 02 1105 链条 3 分 67 目 Chain 12 KS3B086 单向双链轮轴 Shaft of one way bearing 29 04 07 01 2081 培林 608ZZ Bearing 13 K...

Page 52: ...hain 14 KS3B100 双链轮 Twin Sprocket 44 KS3B110 松紧轴心衬套 Sleeve 15 04 07 04 1001 连轴套 Sleeve 45 KS3B111 松紧轴心固定圈 Fixed Sleeve 16 04 04 06 1201 电抗器 ACL 0005 CDDC Resistor 46 F1B010 松紧轴心 Shaft 17 04 04 06 1203 电抗器 ACL 0014 CDDC Resistor 47 KS3B114 松紧轴心铝夹块 Al Clipper 18 KS3B314 变速皮带拉簧 Spring 48 KS3B283 松紧轴心塑料夹块 Plastic Clipper 19 KS3B125 变速皮带压杆 Press Pole 49 KS3B113 松紧轴心链轮 Sprocket 20 KS3A106 垫圈 Washer 50 K...

Page 53: ... 07 01 2133 培林 6203ZZ Bearing 66 04 04 19 2002 驱动马达减速机 Gear Box 73 04 07 01 2161 培林 6005ZZ Bearing 67 04 04 03 1101 电磁开关 Magnet Contactor TYF 6160 3D 8 零件表 Parts List NO 零件号名称 Compellation NO 零件号名称 Compellation 1 F1B013 后干管 190 Rear Frame pipe 6 04 04 18 1002 对边马达 Edge control Motor 2 F1B014 中干管 190 Mid Frame pipe 7 CS2B080 对边马达齿轮 M1 5 25T Gear of edge control motor 3 F1B012 前干管 190 Front Fram...

Page 54: ...ding Motor 14 F1A021 防翘培林轴板 Anti raiser 44 04 04 19 1402 齿轮箱 Gear Box 15 F1A046 布台尾管座 End Pipe base 45 F1B067 解布马达柱 Pole 16 K5A069 解布寸动按钮板 Holder of Push Button 46 F1B019 解布 PU 皮带轮 Pulley 17 04 04 13 0401 圆型按钮开关 Push Button 47 SZA250A 布台壁 B Frame B of platform 18 F1B023 拖布杆臂扁管 A Pipe A of Dragger 48 KS3A083 前柱滚轮制动座 Stand of Hamper 19 F1A027 拖布杆轴管盖 Lid 49 KS3A084 前柱滚轮制动片 Hamper 20 K5B067 拖布杆臂头 A He...

Page 55: ... 零件号名称 Compellation 61 F1B028 解布滚轮 Unwinding Roller 65 F1B059 前柱滚轮轴 B Shaft 62 K5B082 布台轮 Wheel of Platform 66 04 07 01 2081 培林 608ZZ Bearing 63 K5B084 布台轮轴心 Shaft 67 04 07 01 2111 培林 6001ZZ Bearing 64 K5B083 布台防翘培林轴 Shaft 68 04 07 01 2131 培林 6003ZZ Bearing ...

Page 56: ...ider 8 KS3B220 持平板衬套 Sleeve 25 KS3B235 固折器升降臂夹头 B Lifting Arm Holder B 9 KS3B221 升降滑道培林轴 Shaft 26 KS3B216 R 固折器持平板 B Horizontal Plate B 10 KS3B223 固折器升降臂夹头 A Lifting Arm Holder A 27 KS3B218 固折器壁 B Frame B Fixed Catcher 11 KS3B222 持平六角棒 Horizontal Pole of F Catcher 28 KS3B236 固升降臂 B Lifting Arm B 12 KS3B230 升降臂 A Lifting Arm A 29 KS3B226 R 固折器针板臂 Chase Frame of F Catcher 13 KS3B298 铜套 Copper Sleeve...

Page 57: ... Fixed Pillar Of Sliding base 13 KS3B335 转动轴销 Shaft 42 F1B029 连结扁管 Joint Rectangle Pipe 14 KS3B310 减重扭簧 Spring 43 KS3 160A010 针布槽 Needle Plate Chase 15 KS3 160B041 横杆 Pole 44 06 10 03 3001 海棉条 Foam Rubber 16 KS3B248 R 齿条右 Rack 45 06 10 03 4201 针板 Needle Plate 17 KS3B244 齿轮 Gear 46 F1B101 针板端塞 Stopple of Chase 18 KS3B309 R 齿条扭簧右 Spring 47 F1B100 可动式针板端塞 Terminal fixer 19 KS3B293 偏心螺柱 Bolt 48 F1A1...

Page 58: ...her 2 KS3B348 R 大挡铁 B R Stopper B 8 K5A092 归零定规 Update Block 3 04 07 05 2201 缓冲橡胶直径 42 x 26 长 3 8 Rubber 9 K5A083 L 右行安全挡铁 A Safe Stopper A 4 04 04 13 0303 紧急停 Push Button 10 K5A083 R 右行安全挡铁 B safe Stopper B 5 KS3B263 松紧旋头 Flexible Rotate Head 11 K5A082 L 裁床右挡铁 A F Stopper A 6 04 03 01 1101 外壳 4A Cover 4A of Catcher 12 K5A082 R 裁床右挡铁 B F Stopper B ...

Page 59: ...20 15 12 18 ...

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