Tyco Electronics CE-1404200 Operating And Maintenance Manual Download Page 2

Page: 2 / 16

Wire and Harnessing Products

Engineering Specification

No:

ES 61402

Rev:

Date: July 9, 1991

Page: 2 of 16

If this document is printed it becomes uncontrolled. Check for the latest revision.

OPERATING AND MAINTENANCE MANUAL

WAFFLE IRON II HEATING TOOL

Summary of Contents for CE-1404200

Page 1: ...ES 61402 Rev D Date July 9 1991 Page 1 of 16 If this document is printed it becomes uncontrolled Check for the latest revision RAYCHEM INTERCONNECTION SYSTEMS DIVISION ENGINEERING STANDARD ES 61402 OP...

Page 2: ...ducts Engineering Specification No ES 61402 Rev D Date July 9 1991 Page 2 of 16 If this document is printed it becomes uncontrolled Check for the latest revision OPERATING AND MAINTENANCE MANUAL WAFFL...

Page 3: ...WARNING Do not touch infrared lamps They may be hot and can cause burns WARNING In keeping with good industrial hygienic practice adequate ventilation must be maintained whenever plastic materials ar...

Page 4: ...cable CTM transitions for splicing flat conductor cable to round wire MTC50 and MTC100 connector wafers for flat conductor cable and SEM connector wafers for flat conductor cable The part to be termin...

Page 5: ...ime period selected After the timed heating period the heat lamps and HEATING indicator light go out the COOLING indicator light illuminates and the blower comes on to cool the platens The cooling cyc...

Page 6: ...0 120 V 100 120 VAC 50 60 Hz 20 A Model CE 1404300 240 V 200 240 VAC 50 60 Hz 10 A Overall Cycle Time 3 4 Minutes Temperature Per TEMP control dial Setting 0 through 9 Set Point Range Time at Temperat...

Page 7: ...installation instructions Step 2 Before installation or after cleaning spray or wipe platens with light coat of release agent such as Miller Stephenson MS 122 or Axel MoldWiz o Coat only the side of t...

Page 8: ...r the latest revision Step 5 Remove install platens as required o Platens are locked into heat sinks by a spring loaded retainer o Identification markings face the operator o Top platen has one keying...

Page 9: ...tive Step 3 Press the START button to initiate a heating cycle to warm the tool and verify its operation o The TEMP and TIME controls can be at any setting for this cycle o The green READY ERROR light...

Page 10: ...3 Load the assembly to be terminated onto the lower platen of the heating tool o Position CTMs so that the top surface faces upward and the CTM is centered in the platen o Position MTC and SEM connect...

Page 11: ...flash until the heat sink is closed and the START button is pressed Step 8 Allow the termination cycle to continue until the green READY ERROR light comes on o After the heating portion of the cycle i...

Page 12: ...gital thermometer with peak hold feature or strip chart recorder must be compatible with type K thermocouple o Stop watch 4 4 Test Procedure 1 Install test platen o For early model Waffle Iron II s wi...

Page 13: ...uirements in the temperature table below The maximum temperature reached during the 10 second window must fall within the applicable range from the temperature table IMPORTANT A numerical correction f...

Page 14: ...ty using a soft cloth or tissue moistened with trichloroethane or isopropyl alcohol Do not touch lamps directly with fingers 5 2 Preventing Parts From Sticking Before installation or after cleaning sp...

Page 15: ...ller fault Contact Raychem field service Flashing green Upper heat sink not Close and latch upper READY ERROR closed and latched heat sink light Operator error Previous termination Remove previous ter...

Page 16: ...t becomes uncontrolled Check for the latest revision 5 5 Replacement Parts List DESCRIPTION PART NUMBER Infrared lamp top or bottom 966723 Reflector top or bottom 977842 Latch stud for heat sink 96624...