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Instruction Sheet

Die Holder Assemblies

408--9721

LOC B

1

of 8

E

2010 Tyco Electronics Corporation, Berwyn, PA

All Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

18 MAY 10 Rev B

58449- 1, - 2, and - 3

DIE HOLDER ASSEMBLY

CONNECTOR

58449--1

AMPLIMITE*

58449--2

Shielded Data Link (SDL)

58449--3

AMPLIMITE and SDL

Figure 1

1. INTRODUCTION

Die Holder Assemblies 58449--1, --2, and --3 are

designed to be used with 2700--lb Pneumatic Power

Unit 312522--3 to crimp the ferrules of the connectors

listed in Figure 1 onto round shielded cable.

Refer to Instruction Sheets 408--9072 (SDL

connectors) and 408--9010 (AMPLIMITE connectors)

for connector assembly and die assembly selection,

and Customer Manual 409--5843 for operating

procedure of the pneumatic power unit.

All numerical values in this instruction sheet are

in metric units [with U.S. customary units in

brackets]. Dimensions are in millimeters [and

inches]. Figures are not drawn to scale.

Read these instructions and any referenced

documents thoroughly before using the die holder

assembly.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

2. DESCRIPTION

(See Figure 1)

Each die holder assembly consists of two

subassemblies: an upper die holder and a lower die

holder. A clear plastic guard assembly (not shown) is

also provided to protect the operator from possible

injury during the crimping operation.
The upper die holder subassembly consists of a die

holder, a die holding plate, and a ram adapter. The

upper plate is spaced from the ram of the power unit

by the ram adapter. The ram adapter is mounted to

the ram of the power unit with four socket head cap

screws (included with the die holder assembly).
The lower die holder subassembly consists of a die

holder, a die holding plate with a guide block, a

connector support bracket, and a cable clamp spring.

Ram Adapter

Upper Die Holding

Plate

Guide Block

Cable Clamp

Springs

Lower Die

Holding Plate

Slide Base

(Ref)

Pneumatic

Power Unit

Base Plate

(Ref)

Lower Die Holder

Handle

Connector Support

Bracket

Lower Connector

Support (Ref)

Upper Die Holder

NOTE

i

Summary of Contents for 58449-1

Page 1: ...struction sheet are in metric units with U S customary units in brackets Dimensions are in millimeters and inches Figures are not drawn to scale Read these instructions and any referenced documents th...

Page 2: ...per Die Holder Subassembly See Figure 2 1 Mount the ram adapter to the mounting surface of the ram making sure that the guide pins are positioned away from the front of the power unit 2 Secure the ram...

Page 3: ...of the power unit Make sure the lower subassembly is against the stop before securing the screws 4 DIE ASSEMBLY INSTALLATION AND REMOVAL See Figure 3 4 1 Installation Select the appropriate die assemb...

Page 4: ...he connector support bracket can be adjusted for various connector sizes Loosen the screws which secure the bracket to the lower plate Slide the bracket to the appropriate position then secure the scr...

Page 5: ...f 8 Rev B Tyco Electronics Corporation Figure 4 Guide Block Ref Alignment Gage Die Assembly for SDL Connector Ref Upper Die Holding Plate Ref Locator Upper Die Holder for SDL Connector Clamping Block...

Page 6: ...block are in place and properly secured 3 When the die holder assembly is not in use store it in a clean dry area 7 2 Periodic Inspection Regular inspections should be performed by quality control per...

Page 7: ...5 4 15 15 13 16 15 9 16 29 12 21 23 14 28 8 REPLACEMENT PARTS ITEM DESCRIPTION PART NUMBER QTY PER ASSEMBLY ITEM DESCRIPTION PART NUMBER 58449 1 58449 2 58449 3 01 314679 1 GUARD Right 1 1 02 314680 1...

Page 8: ...2 38 in 10 10 10 18 2 21000 8 SCREW Shoulder Head Cap 8 32 62 in 8 10 10 19 027962 1 HANDLE Tapered 1 1 1 20 021055 5 WASHER Plain 8 4 4 4 21 2 21000 7 SCREW Shoulder Head Cap 8 32 50 in 2 2 2 22 3146...

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