408- 9085
Terminating Head 58062- 1
Rev
B
2
of 5
Tyco Electronics Corporation
Figure 2
Clip
Ramp
Adapter
Slide Adapter
Into Slot
Installing Adapter
(Used for Single-Row Connectors Only)
4. TERMINATION PROCEDURE
Make sure that the connector matches the wire size
to be terminated, then refer to Figure 3, and proceed
as follows:
1. Align the side of the connector with the side of
the head (so that it will move in the direction of the
arrow), and
slowly
slide the connector into the feed
channel. Stop when the desired contact position
aligns with the wire slot.
If the connector cannot be inserted into the head
or if the connector is too loose in the head, refer
to Paragraph 5.2 for wire guide adjustment.
2. Insert the wire into the wire slot until the wire
bottoms on the head.
Figure 3
Wire
Wire
Slot
Slide Connector
Into Feed Channel
Power Unit
(Ref)
Connector
(Double Row
Shown)
Terminating Connector
3. Center the wire in the wire slot, then actuate the
power unit until the wire inserter bottoms (the wire
inserter will retract and the connector will advance
to the next contact position).
4. Center the wire in the wire slot, then actuate the
power unit until the wire inserter bottoms (the wire
inserter will retract and the connector will advance
to the next contact position).
5. Repeat Steps 1 through 3 until all applicable
contacts are terminated.
6. Slide the connector out of the head in the
direction of the arrow.
7. Inspect each terminated contact according to
Figure 4. If any contact does not meet the
requirements, DO NOT use the connector. Refer to
Section 5 for adjustments.
For application requirements for the connectors,
refer to the appropriate application specification:
114--25019 for single--row connectors and
114--25032 for double--row connectors.
5. ADJUSTMENTS
For pneumatic power units, to avoid personal
injury, ALWAYS disconnect the air supply before
making adjustments to the head.
For electric power units, to prevent personal
injury, ALWAYS disconnect the electrical power
supply before making adjustments to the head.
5.1. Wire Insertion Depth
If the wire is inserted too deep or not deep enough in
the contact after termination, adjust the wire insertion
depth as follows:
A. Pneumatic Power Units
Increase the air pressure by 10 psi [69 kPa]. Repeat
the termination and inspection procedure. Continue in
this manner until the proper wire insertion depth is
obtained or the air pressure is set to 70 psi [483 kPa].
If proper wire insertion depth is not obtained at 70 psi
[483 kPa], return the air pressure to 40 psi [276 kPa]
and follow Paragraph B.
For pneumatic power units, it might be necessary
to adjust either the wire insertion depth or the air
pressure.
NOTE
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NOTE
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DANGER
DANGER
NOTE
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