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TWIN  BUSCH  GmbH 

 

Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.

                                         

- 11 - 

6.  Maintenance and care 

 
               

Skilled personnel only is allowed to perform the operations 

 

Daily checking items     

The user must perform daily check. Daily check of safety system is very important 

– the discovery of device failure 

before action could save your time and prevent you from great loss, injury or casualty. 

·Always wipe clean, keep the machine clean.   

·Clear barriers and ground oil, keep the working condition clean. 

·Check the integrity of each safety devices, ensure the motion is flexible and reliable.  

·Check the reliability of limit switch motion. 

·Check whether oil leakage of the machine exist. 

 

Weekly checking items

   

·All bearings and hinges on this machine must be lubricated once a week by using an oiler 

·Check the working conditions of safety parts. 

·Check the amount of oil left in the oil tank. Oil is enough if the carriage can be raised to highest position. Otherwise, 

oil is insufficient. 

 

Monthly checking items 

 

·The safety gear and other movable parts must be lubricated one month. 

·Check the abrasion and leakage of oil hose. 

 

Yearly checking items

 

·The hydraulic oil must be replaced one time each year. The oil level should always be kept at upper limit position. 

·.Check abrasion and damage of all the active parts. 

·.Check the lubrication of roller. Lubricate it if drag phenomenon exist.  

 

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The machine should be lower to the lowest position when replace hydraulic oil, then let the old oil out, 

and should be filtering the hydraulic oil. 

-Each team checks the agility and reliability of pneumatic safety equipment.   

 

Storage after use

 

When the machine does not use for a long time: 

·.Cut off the power supply and lubricate all the active parts. 

·.Drain the hydraulic oil of oil cylinder, oil hose and oil tank. 

·Sheathe the machine with dust-proof cover. 

 

 

 

 

 

Summary of Contents for TW M-02

Page 1: ...TWIN BUSCH GmbH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 1 ...

Page 2: ...TWIN BUSCH GmbH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 2 ...

Page 3: ...king 4 1 2 Transport 5 1 3 Storage 5 2 Manual introduction 6 3 Description of the machine 6 3 1 Machine Application 6 3 2 Structure Features 6 3 3 Safety lock structure 6 3 4 Equipment 7 3 5 Frame 7 3 6 Power unit 7 4 Specifications 8 4 1 Main technical parameter 8 4 2 External dimension drawing 9 5 Operation 10 6 Maintenance and care 11 7 Circuit diagram 11 8 Gas loop diagram 11 9 Explosion drawi...

Page 4: ... Packing transport and storage All packing lifting handling transport and unpacking operations are to be performed exclusively by expert personnel 1 1 Packing Packing List 3M 1920 680 220 5M 2490 755 240 Picture 1 Packing dimension picture NO Name Accessory name and quantity 1 Frame Frame 1 piece 2 Accessory box Tyre clamp spare part 1 piece Table 1 ...

Page 5: ...mage due to transport one should examine damaged cartons according to Accessories Packing List to verify the condition of damaged goods and missing parts also the person in charge or the carrier must be immediately informed The machine is heavy goods Don t take manpower load and unload and transporting way into consideration the safety of working is important Furthermore during loading and unloadi...

Page 6: ...ow 1 Well conserving the manual Manufacturer owns the right to make little change for the manual owing to the improvement of technology 2 Good disposal the used oil 3 The machine must be demolished by authorized technicians just like for assembling 3 Description of the machine 3 1 Machine Application Electric hydraulic motorcycle lift can lift all kinds of vehicle whose weight is less than 300kg 5...

Page 7: ...er 3 6 Power unit It is made up of hydraulic pump motor oil hose and electric control box Function of each valve on the power unit Name Function Gear pump Extract hydraulic oil and provide high pressure Valve block Connect the motor and the gear pump Motor Provide power for the gear pump Overflow valve Adjust oil pressure Throttle valve Adjust the speed of falling Lowering solenoid valve Control f...

Page 8: ... 1200mm Platform initial height 180mm 200mm Platform length 1800mm 2480mm Platform width 570mm 720mm Lifting time 20s 30s Descent time 20s 30s Whole machine length 2360mm 3170mm Whole machine width 670mm 820mm Power supply 2 PE 220V 50Hz 10A Whole machine power 0 75kw Hydraulic oil 1 5L corresponds to wearable hydraulic oil Gas pressure Working temperature 5 40 Working humidity 30 95 Noisy 70db In...

Page 9: ...oses of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 9 4 2 External dimension drawing Picture 5 Lift dimension picture 1200 460 545 450 560 200 250 1800 2480 2310 3170 180 200 570 720 670 820 ...

Page 10: ...tomatically picture 8 When falling step the DOWN pedal switch to unlock for falling There is a throttle valve at the opposite of the oil hose User can use it to control the falling speed There is a door at the end of the platform Pull the door back to let it down picture 9 When the front tyre is clamped pay attention to the position of the disc picture 10 Before removing the machine use a spanner ...

Page 11: ...ing an oiler Check the working conditions of safety parts Check the amount of oil left in the oil tank Oil is enough if the carriage can be raised to highest position Otherwise oil is insufficient Monthly checking items The safety gear and other movable parts must be lubricated one month Check the abrasion and leakage of oil hose Yearly checking items The hydraulic oil must be replaced one time ea...

Page 12: ...TWIN BUSCH GmbH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 12 7 Circuit diagram ...

Page 13: ...ical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 13 D35 1003 H 030 050011 1 AC contactor D35 1004 fuse 8 Gas loop diagram 3M 5M D35 1003 D35 1004 ...

Page 14: ...embly M02 100 Complete platform assembly M01 200 Complete connecting rod assembly M02 200 Complete connecting rod assembly M01 300 Complete oil cylinder assembly M02 300 Complete oil cylinder assembly M01 400 Complete base seat assembly M02 400 Complete base seat assembly M01 M02 500 Complete power unit assembly M02 100 M02 200 M02 300 M02 400 M01 100 M01 200 M01 300 M01 400 M01 M02 M01 500 M01 50...

Page 15: ... washer Ø12 M01 101 hex bolt M12X25 M01 102 clamp assembly M01 103 pressing plate D35 405 nut M16 M01 100 FS35 311 FS35 312 M01 101 M01 102 M01 103 D35 405 M01 104 M01 105 M01 106 M01 107 M01 108 M01 109 M01 110 M01 111 M01 112 FS35 310 M01 113 M02 100 FS35 311 FS35 312 M01 101 M02 101 M02 102 D35 405 M01 105 M01 106 M01 107 M02 103 M02 104 M01 110 M02 106 M01 112 FS35 310 M01 113 M02 105 ...

Page 16: ...9 platform M01 110 spring M01 111 guide tube FS35 310 shaft snap ring Ø10 M01 112 roller M01 113 straight pin M02 101 clamp assembly M02 102 pressing plate M02 103 air cylinder M02 104 Guide rod M02 105 platform M02 106 guide tube M01 200 M02 200 M01 201 M02 201 FS35 227 M01 202 M02 202 M01 203 M02 203 M01 204 M02 204 M01 205 M02 205 M01 206 M02 206 D35 104 M01 208 H30 106 M01 211 M02 208 M01 212 ...

Page 17: ...4 base pin M02 204 base pin D35 104 shaft snap ring Ø25 M01 205 connecting rod pin M02 205 connecting rod pin M01 206 Stationary shaft of oil cylinder M02 206 Stationary shaft of oil cylinder M01 207 insurance claw shaft M01 208 roller M01 209 bolt M01 210 loading dock board support M02 207 loading dock board support H30 106 hex nut M12 M01 211 loading dock board M02 208 loading dock board FS35 32...

Page 18: ...M6X35 M01 403 Gas pedal D35 522 hex bolt M8X16 M01 404 Electric control box D35 521 limit switch LZ7312 H30 105 hex bolt M12X50 M01 405 hex bolt M8X20 M01 106 spring washer Ø8 M01 107 flat washer Ø8 M01 406 base M02 401 base M01 407 pedal switch M01 408 cross sunk head tapping screw M01 400 M02 400 M01 401 D35 315 D35 514 M01 402 M01 403 D35 522 M01 404 D35 521 H30 105 M01 405 M01 106 M01 107 M01 ...

Page 19: ...printing mistakes are reserved 19 D35 409 hex nut M8 M01 409 caster M01 410 hex bolt M8X65 M01 411 bend connector M01 412 quick connector female M01 413 quick connector male M01 300 M01 301 M01 302 M01 303 M01 304 M01 305 M01 306 M01 307 M01 308 M01 301 M02 301 M02 302 M02 303 M02 304 M02 305 M02 306 M02 307 M02 300 ...

Page 20: ... 502 3 phase motor M01 M02 M01 503 Annectent spinde M01 M02 M01 504 Overflow valve M01 M02 M01 505 Throttle valve M01 M02 M01 506 Escape oil hose M01 M02 M01 507 Gear pump M01 M02 M01 508 Suction oil hose M01 M02 M01 509 Oil tank 1 5L M01 M02 M01 510 Valve seat M01 M02 M01 301 dust proof ring Ø32X40X5 3 M02 301 Wear ring M02 302 oil cylinder cover M02 303 O ring Ø45X3 55 M02 304 piston rod M02 305...

Page 21: ...904 Lowering valve M01 M02 D35 903 Lowering coil M01 M02 10 Accessories Packing List Name Pic Spec Qty 1 Air Cylinder union φ6 4 1pc 2 Air hose T union φ6 4 1pc 3 Air hose straight union φ6 4 1pc 4 Pedal switch CFS 201 AC 15 1pc 5 Fuse 2A 2pc 6 Fuse 10A 2pc 7 Air hose bend union φ6 4 1pc 8 Use manual including instruction manual certificate of soundness warranty bill and packing list 1pc ...

Page 22: ...TWIN BUSCH GmbH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 22 Space for notes ...

Page 23: ...TWIN BUSCH GmbH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 23 ...

Page 24: ...TWIN BUSCH GmbH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 24 ...

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