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HYYJ502A INSULATING OIL TESTER INSTRUCTION MANUAL V1.3.3

Insulating Oil Tester Instruction Manual

1 FEATURES

(1) AC220V

10% power supply input

(2) Output voltage

：

AC 0V~100KV

(3) Rate of voltage rise: 0.5kv/s

10%, 2kv/s

5%, 3kv/s

5%,5kv/s

(4) Max test times: 9

(5) Init wait times:0~999s

(6) Stir time: 0~999s

(7) Wait time: 0~999s

(8) Measurement accuracy:

(1% of full scale + 2 digits) Resolution:0.1KV

(9) Temperature measurement:

Measurement range

: 0

℃

to 70

℃

, or better

Temperature resolution

: 1

℃

, or better

Operating temperature

: up to 45

℃

(10)Storage:100 groups

(11)7 inch colorful LCD with touch pad

(12)Oil test vessel temperature measurement unit

(13) Weight 38kg

(14) Size: 460 mm*380mm*360mm

2 TEST OPERATION

2.1 Panel of HYYJ-502A

Figure 1 shows the panel of HYYJ-502A.

Figure 1 Panel of HYYJ-502A

Summary of Contents for WH-HYYJ502A

Page 1: ...Equipo para pruebas Dieléctricas en aceite WH HYYJ502A ...

Page 2: ...ir time 0 999s 7 Wait time 0 999s 8 Measurement accuracy 1 of full scale 2 digits Resolution 0 1KV 9 Temperature measurement Measurement range 0 to 70 or better Temperature resolution 1 or better Operating temperature up to 45 10 Storage 100 groups 11 7 inch colorful LCD with touch pad 12 Oil test vessel temperature measurement unit 13 Weight 38kg 14 Size 460 mm 380mm 360mm 2 TEST OPERATION 2 1 Pa...

Page 3: ... JIS C 2101 99 S 7 Proof A 8 Proof B 2 3 TEST PROCESS If you want to make a test with HYYJ 502A you d have to operate in accordance with the process as follows 1 Tie the earth ground to the tester If unreliable ground the LCD will indicate Protection Enabled No Grounding connection or Insulation cover open 2 Put the magnet into the test vessel in the state of no power supply 3 the samples should b...

Page 4: ...arameters of the test are adjustable These parameters will be marked in yellow as figure 6 and figure 7 If the adjustable parameter is numeric please click on the yellow area and then a virtual keypad will be showed on the screen The value of the parameter can be set as follow procedure 1 Click on the digital button the value showed on the screen will be changed 2 If the parameter has reached the ...

Page 5: ...s standard deviation and oil temperature at the time of the last breakdown When the test is completed you can print or save all the test results Figure 4 Parameters setting of IEC156 IS6792 BS5874 Figure 5 IEC156 IS6792 BS5874 operate menu 2 6USER DEFINED TEST The second item of the test selection menu is User defined When this item is selected the initial wait time stir time wait time times of te...

Page 6: ...5 select button Run test will be started 6 The tester keeps waiting for the time of Initial wait time at first and then the output voltage rise according to 2kV s until sample breakdown 7 The tester stirs the sample for the time of stir time and wait for a time of wait time after the first breakdown And then output voltage rise again until breakdown 8 when all tests are finished breakdown voltages...

Page 7: ...xed parameters as Figure 9 The value of the parameters are 60s initial time 30 stir time and 30s wait time Rate of HV rising is 2kv s in this test option The test will be repeated for 3 times in one 5 minute test The process and the test results are similar to IEC156 IS6792 BS5874 The test results of 5 minute test include breakdown voltages average voltage of breakdown voltages standard deviation ...

Page 8: ...value of the parameters are 140s initial time 00s stir time and 60s wait time Rate of HV rising is 3kv s in this test option The test will be repeated for 5 times in one ASTMD877 test The process and the test results are similar to IEC156 IS6792 BS5874 The test results of ASTMD877 include breakdown voltages average voltage of breakdown voltages standard deviation and oil temperature at the time of...

Page 9: ...reakdown voltages standard deviation and oil temperature at the time of the last breakdown When the test is completed you can print or save all the test results Figure 11 Parameters setting of ASTMD1816 2 10 JIS C 2101 99 s The sixth item of the test selection menu is JIS C 2101 99 s When this item is selected tester will be start in fixed parameters as Figure 11 The value of the parameters are 12...

Page 10: ...Other test gets the breakdown voltage of sample For the proof test the main object is to find whether the sample will be breakdown at a set voltage and set time When the proof test is selected Figure 13 will be shown at screen Figure 13 Proof A test set up The parameters need to be adjust is set voltage and stay time After the completion of parameters setting Figure 14 will be shown at screen ...

Page 11: ...le was breakdown the breakdown voltage will be record and test failed will be show The difference of proof A and proof B is that proof A is end when test is passed But for proof B test Tester will rise the test voltage at the rate of 2kv sec until breakdown and then shows the breakdown voltage at screen 2 12 Temperature Measurement Temperature Sensor PT100 is installed at the bottom of the test ve...

Page 12: ...nit 3 SAVED DATA The ninth item of the main menu is Saved data When this item is selected Figure 16 will be shown at screen You can click the Enter button to review the detail test result of the selected record If the button of Delete all data is clicked all the test records saved in the tester will be cleared The selected record index is changed by button and button If button return is clicked th...

Page 13: ... date time setting Select this item And then put down or rotate input switch the value of time and date will be changed 5 PC Connection All data saved in the tester could be uploaded to personal computer by an application Figure 18 is the UI of the application for HYYJ 502A Please start the application as follow 1 Please find the data upload application in product disk as figure 18 ...

Page 14: ...re 19 would be shown If the program can not run on your computer Please find the donetfx exe application in your disk files Install this application and then try upload program again 4 Set the tester in PC communication state and then click on the button upload All data saved in tester would be display on the frame of the application The procedure of data upload is as figure 20 Figure 19 applicati...

Page 15: ...e upload procedure is end All the data saved in the tester would be shown as figure 21 6 Please save all data in word file by button save to word And the print all test results in Microsoft word 7 The button Com Setting is response for communication port selection Please choose the right RS 232 port before start the upload procedure Figure 21 Saved data display ...

Page 16: ...6 WARNINGS 1 If the tester shows the text door open please close the door it is mean that the test is paused You would have to close the door for safe Otherwise the tester will not work 2 It is very dangerous that open the insulating door when the tester is working ...

Page 17: ...sulation door in right position 2 Please replace the door position detect sensor with a new one 3 Please contact with tester manufacturer for help There is no voltage show when test is started But breakdown in test vessel is ok 1 The connection in measurement circuit had been disconnected for transportation 2 Some ICs in measurement circuit had been damaged 1 Open the box of tester Check whether t...

Page 18: ... 1unit Grounding line 1unit Test vessel 1unit Electrodes Mushroom Flat and Spherical type 3pair Feeler gauge 1mm 2mm 2 5mm 4mm 4units Insulation cover 1pair Stirrer 2unit Insulation glue 1unit High voltage column 1pair USB RS232 connection line 1unit Thermal print paper 2units Fuse 5A 3A 2units 2units Instruction manual 1unit disk 1unit Inspection report 1unit Pass certificate 1unit ...

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