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TVS Stryker 3V 2021, Manual

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TVS Stryker 3V 2021 Manual Download Page 57

MAINTENANCE

Check, clean, lubricate and adjust the drive chain in 

the following manner: 

1.  Place  the  vehicle  on  centre  stand  with  the 

transmission in neutral. 

2.  Remove the dust seal chain cover. 
3.  Inspect  the  drive  chain  slackness  (vertical 

movement)  using  the  finger  as  shown  in  the 
figure. 

4.  The  slackness  of  the  drive  chain  should  not 

exceed the limit (maximum 20 ~ 30 mm). Excess 
slackness consumes more fuel. 

5.  If the slackness is found more, contact TVS Motor 

Company  Authorised  Main  Dealer  /  Authorised 
Dealer for adjustment. 

6.  If the slackness found is within the limit, clean the 

chain  with  dry  cloth  and  lubricate  using  TRU 
SPRAY / TRU4 oil. 

7.  Refit the dust seal chain cover.

52

Summary of Contents for Stryker 3V 2021

Page 1: ......

Page 2: ...o prolong your premium ride we urge you to get your TVS STRYKER 3V serviced only at TVS Motor Company Authorised Distributor or Dealers Authorised Service Centers Wishing you a joyful riding experienc...

Page 3: ...vehicle safely is an important responsibility of the rider To help you make decisions on safety we have provided necessary operating procedure and other information in this manual This information ale...

Page 4: ...shown in the picture may not be part of the standard equipment Your motorcycle is provided with a day time running lamp DRL The DRL glows automatically once the ignition is turned ON and goes dim on t...

Page 5: ...RUNNING IN INFORMATION 01 SAFE RIDING TIPS 02 KNOW YOUR TVS STRYKER 06 RIDING YOUR TVS STRYKER 31 MAINTENANCE 36 SCHEDULED SERVICE RECORD SHEET 58 TECHNICAL SPECIFICATIONS 60 CONTENTS IV...

Page 6: ...s Maximum 50 kmph speed upto 1000 km vary the engine speed for better mating of parts The first service at 750 1000 km is most important During running in period all the engine components and other pa...

Page 7: ...res some precautions to be taken to ensure the safety of the rider pillion rider and other road users These precautions are Familiarise yourself withnewTVSSTRYKER 3V Riding skill and your mechanical k...

Page 8: ...f the corner During cornering reduce speed so as to reduce the effects of centrifugal force Avoid abrupt application of brake or sudden steering by all means One hand riding is dangerous Keep both han...

Page 9: ...ge of gearbox and engine which acts as an additional brake This will avoid the loss of control over the vehicle due to over speed Causes forpoorbraking 1 If the brake shoes pads or drum disc are worn...

Page 10: ...d in the factory for optimum fuel efficiency and lowest possible CO levels Do not disturb the Carburettor settings as this may lead to higher fuel consumption and also higher CO levels If the vehicle...

Page 11: ...for operating parts or referring to special information Please fill the above boxes now for future reference Frame number Engine number Control key number The frame serial number is stamped on the rig...

Page 12: ...ar view mirror L 6 Pass by switch 7 High low beam switch 8 Instrument cluster 9 Ignition cum steering lock 10 Master cylinder front 11 Rear view mirror R 12 Engine cut off switch 13 Front brake lever...

Page 13: ...LEFTSIDE 1 Front wheel axle 2 Carburettor assembly 3 Gear shift lever 4 Center stand 5 Side stand 6 Rider foot rest L 7 Mono shock absorber 8 Pillion foot rest L 9 Rear wheel axle 1 8 5 3 9 4 KNOW YO...

Page 14: ...e nut 3 Caliper assembly front 4 Spark plug 5 Gauge oil level 6 Kick starter lever 7 Rear brake pedal 8 Rider foot rest R 9 Pillion foot rest R 10 Muffler assembly 11 Rear wheel axle nut 12 Rear brake...

Page 15: ...p front L 2 Head lamp 3 Day running lamp DRL 4 Front fender 5 Turn signal lamp front R REAR 1 Pillion handle 2 Tail brake lamp 3 Turn signal lamp rear R 4 Rear fender 5 Reflex reflector 6 Turn signal...

Page 16: ...ER 3V steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Push the key in and turn it to the LOCK position and take out A...

Page 17: ...the engine speed in multiples of 1000 RPM Revolutions Per Minute Position lamps glows automatically once the ignition key is turned ON without switching on any lamps When the ignition switch is turned...

Page 18: ...to remind the rider to wear a helmet 7 ISGmalfunctionindicator ISG malfunction indicator will be turned ON when the there is a fault in the ISG system If the ISG malfunction indicator is glowing cont...

Page 19: ...will be displayed when the fuel in the tank reaches above 8 5 liters approximately full tank When the fuel reaches half tank 5 5 liters approx the fuel gauge displays only three bars as shown The fue...

Page 20: ...r in the digital display indicates the position of the gears 14 Speedometer Indicates the vehicle speed in kilometer per hour or miles per hour 13 14 15 15 Topspeed Indicates the top speed that the ve...

Page 21: ...he odometer reading 17 Lapindicator Lap timer indicates the time taken to complete the lap Refer p 8 for the entry procedure of lap mode age no 1 18 Digitalclock Indicates the time in 12 hour format A...

Page 22: ...ignition key is turned OFF The count stops and clears automatically after a certain distance covered when the fuel level rises above minimum safe level TRIP F meter cannot be activated or deactivated...

Page 23: ...is turned OFF and ON Ignition OFF to ON previous mode will be displayed On long pressing the Mode button the following modes can be accessed 1 ODO METER 2 LAP MODE 3 TOP SPEED 4 CLOCK SETTING 1 button...

Page 24: ...button again the hours gets set and the minute digits starts blinking Now press the Mode button to increase the minutes while minute digits are blinking Once again press the Set button so that the mi...

Page 25: ...o d e Set Switch Set Mode Set Mode Long press 10 sec Long press Short press Enter illumination mode Once entered ILLU will be displayed in Trip zone and current illumination level will be shown in Odo...

Page 26: ...urn signal lamp switch to left or right side to operate the respective turn signal lamps LH RH Press the switch to turn OFF 3 Clutchlever Use the clutch lever to disengage the drive to the rear wheel...

Page 27: ...ed on the beam control switch 5 Beamcontrolswitch The head lamp beam high low can be controlled by pressing the beam control switch Press the switch towards to turn on the head lamp high beam or press...

Page 28: ...application of front brake 3 Throttle grip Engine speed is controlled by the rotation of the throttle grip Twist it towards you to increase the engine speed and away from you or release it to decrease...

Page 29: ...L SYSTEM This vehicle is fitted with Evaporative Emission Control System EVAP If there is any abnormal jerk startability issue are felt in the vehicle or noise due to sudden escape of gas while openin...

Page 30: ...s you to up shift or down shift the gear at pre defined engine rpm GEAR SHIFTLEVER KNOW YOUR TVS STRYKER 3V Do not clean the vehicle by laying down on floor to avoid fuel entry into EVAP system Never...

Page 31: ...before placing the vehicle on the stand Side stand can be operated by sitting on the vehicle with your left foot by pushing it away from the vehicle till it stops REAR BRAKE PEDAL Rear brake pedal is...

Page 32: ...id kit etc Reverse the removal procedure to re assemble the seat Ensure the proper seating of seat assembly in the frame after reassembling KNOW YOUR TVS STRYKER 3V Note Always release the side stand...

Page 33: ...em Tool kit consists one number each of the following 1 12x14 mm open end spanner 2 Combination screw driver bit 3 Screw driver handle 4 Tool bag KNOW YOUR TVS STRYKER 3V It is recommended to use the...

Page 34: ...B C D from the cover frame locking 3 Take out the cover frame by gently For reassembling 1 Locate the lugs of the cover frame at to the holes provided in the fuel tank assembly and the frame while ens...

Page 35: ...ure the flap is not damaged while opening inserting the USB cable DON Ts 1 Do not leave the USB charging flap open partially closed 2 Do not attempt to use charge any other device other than mobile ph...

Page 36: ...mp license plate lamp brake lamp turn signal lamps horn and electric starter Speedometer Performing self check Lighting Proper working of head lamp high beam low beam and high beam indicator Steering...

Page 37: ...rnal components Caution Do not run the engine indoors where little or no ventilation available Exhaust gases are extremely poisonous Warning SETTINGTHE VEHICLE INMOTION 1 Depress the clutch lever and...

Page 38: ...neutral position just before the vehicle stops 3 Turn the ignition OFF 4 Park the vehicle on a firm flat surface 5 Lock the steering Warning Never mix oil and petrol in the fuel tank Always fill fuel...

Page 39: ...terval Ensure to replace the filters as set Clutch Increase in engine rpm during acceleration without increase in road speed indicates clutch slip A slipping clutch will cause high fuel consumption an...

Page 40: ...a week to avoid wastage of fuel Faststartingfromrestwastes fuel A racing start from rest at full throttle will waste fuel and damage the engine It also creates a potentially dangerous traffic situatio...

Page 41: ...special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer Autho...

Page 42: ...very 6000 km If required Fuel hose with respective clamps Inspect I I I I Clutch Throttle play Inspect adjust I A I A I A I A Throttle grip Lubricate L Steering smooth operation play Inspect adjust lu...

Page 43: ...A I A I A I A Brake cam Clean Inspect clean if required Brake fluid Inspect top up replace I T I T I T I T Top up if required and replace every 24000 Km Master cylinder cups Replace Replace every 2400...

Page 44: ...ml incase of disassembly SAE 10W30 API SL JASO Ma2 Or TVS TRU4 PREMIUM SAE 10W30 API SL JASO MA2 Front fork oil 155 2ml leg GIL make IOC Teleshockab oil Disk brake fluid TVS Girling DOT 3 DOT 4 Greas...

Page 45: ...sed Service Center 3 Adding any additional electrical accessories other than TVS recommend ones may lead to disqualification of warranty coverage 4 While connecting the terminals observe the correct p...

Page 46: ...whether 40A fuse is good or not Pull out the required fuse 4 Inspect the fuse for failure If found blown replace it with new one with the same rating additional fuses are provided inside the fuse cas...

Page 47: ...mit replace the spark plug with a new one After cleaning and inspecting the gap reinstall the spark plug and tighten by hand to avoid cross threading Finally tighten using the spanner Do not over tigh...

Page 48: ...il level is less than the minimum level add TVS TRU4 FULLY SYNTHETIC SAE 10W30 API SL JASO MA2 or TVS TRU4 PREMIUM SAE 10W30 API SL JASO MA2 upto the maximum level mark 7 Wipe out the oil traces with...

Page 49: ...ster at arm clutch release if the free play is found more 1 Ensure that the engine is cold 2 Loosen the lock nut 2 while holding the clutch cable adjuster 3 Adjust the clutch cable adjuster nut 1 in o...

Page 50: ...sted to the minimum notch then the shock absorber will be softer which is good for light loads If the spring is adjusted to maximum notch then it will be stiffer which is good for heavy loads Adjust t...

Page 51: ...ways should be above the MIN mark B provided on the master cylinder view piece glass when the master cylinder is parallel to the ground 3 If the brake fluid level is below the mark or while applying b...

Page 52: ...wear If the wear is found beyond the wear indicator groove as shown in the figure then replace the brake pads The brake pads must be replaced as a set if the brake pad wear limit indicator shows beyo...

Page 53: ...ay is more than the limit adjust the nut provided at the rear wheel end to obtain the correct play 4 Turn the adjuster nut clockwise to reduce the free play or turn it in anti clockwise direction to i...

Page 54: ...or Dealer Authorised Service Center However if cam lever adjustment goes beyond certain range then index the cam lever to next slot serration tooth with the help of the nearest TVS Motor Company Auth...

Page 55: ...2 25 kg cm 32 PSI 2 50 kg cm 36 PSI Tyre treadcondition Operating the vehicle with excessively worn tyres will decrease riding stability and can lead to loss of control It is recommended to replace t...

Page 56: ...taken not to damage the tyres and rims DRIVE CHAIN Proper lubrication and adjustment of drive chain gives long service life of chain Poor maintenance of chain causes premature wear or damage to the dr...

Page 57: ...movement using the finger as shown in the figure 4 The slackness of the drive chain should not exceed the limit maximum 20 30 mm Excess slackness consumes more fuel 5 If the slackness is found more c...

Page 58: ...below the frame to prevent the vehicle from falling and lift the vehicle up 5 Incase of drum brake model dislocate the wheel assembly along with the brake panel 6 Separate the brake panel from the whe...

Page 59: ...and take out the spacer bush from the rear wheel assembly 5 Tilt the vehicle to the left and take out the wheel along with the brake panel Separate the brake panel from the wheel 6 For locating and r...

Page 60: ...ezing temperatures 6 Place a suitable support at the bottom of the frame so that both the tyres are off the ground This will ensure better tyre life 7 Cover up the vehicle completely with a clean tarp...

Page 61: ...e 7 Check and correct the points mentioned in page no 31 8 Turn the ignition switch to ON position Start the engine and run in idle for a few minutes and ride out RECOMMENDED TIPS WHEN TAKING A LONG T...

Page 62: ...nt rear brake functioning and rear brake lamp switch adjustment 8 Front fork for any abnormality 9 Spark plug gap and condition of spark plug 10 Air filter element cleanliness 11 Lubrication of all it...

Page 63: ...ading stamp and sign 1 1st service between a 750 1000 km or b 1 month 2 2nd service between a 5500 6000 km or b 6 months 3 3rd service between a 11500 12000 km or b 12 months 4 4th service between a 1...

Page 64: ...date of purchase reading stamp and sign 8 8th service between a 41500 42000 km or b 42 months 9 9th service between a 47500 48000 km or b 48 months 10 10th service between a 53500 54000 km or b 54 mon...

Page 65: ...ication Maximum power in kW 12 9 ps 8000 rpm Maximum torque in Nm 11 5 Nm 6500 rpm Maximum speed 110 km h Engine idling rpm 1500 100 rpm under warm condition Starting system Electric starter i Touch k...

Page 66: ...fork stroke 130 mm Rear suspension Monoshock TYRE Tyre size Front Disc 80 100 17 Tubeless Rear Drum 100 90 17 Tubeless Tyre pressure 2 Front 1 75 kg cm 25 PSI 2 Rear solo 2 00 kg cm 28 PSI 2 Rear dual...

Page 67: ...2 or TVS TRU4 PREMIUM SAE 10W30 API SL JASO MA2 Engine cum transmission 1000 ml During regular service oil capacity 1100 ml incase of disassembly Front fork oil grade IOC Castrol teleshockab oil Front...

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