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Page 3: ...for addresses Or Toll Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer do not ask customers for...
Page 4: ...us Stop Bangalore 560 078 Phone 080 26653433 Email AO Bangalore tvsmotor com AO Hubli tvsmotor com ANDHRAPRADESH 1 2 5 TVS Motor Company Limited Rukumani Towers First Floor No 3 11 30 Plot No 11 Paigh...
Page 5: ...DIGARH 12 TVS Motor Company Limited 4th Floor Royal Business Park Chandigarh Ambala Highway Zirkapur 140 603 Phone 01762 464777 465777 Email AO Chandigarh tvsmotor com UTTAR PRADESH WEST 13 TVS Motor...
Page 6: ...e Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road G...
Page 7: ...yle never goes out of Style The all new styling coupled with never before features and an all new advanced 110cc EcoThrust engine makes your TVS StaR City stand out and gives it a definitive edge This...
Page 8: ...rds associated with operating or maintaining the vehicle you must use your own judgment You will find important safety information in following form in this manual These words carry the following conn...
Page 9: ...r reproducing any part of this owner s manual TVS StaR City comes with SYNCHRONIZED BRAKINGTECHNOLOGY SBT which offers superior braking control This new braking feature automatically activates front b...
Page 10: ...RIDING TIPS 02 KNOW YOUR TVS StaR City 06 RIDING YOUR TVS StaR City 24 MAINTENANCE 29 EXPRESS SERVICE 54 EXPERT ON WHEELS 55 PICKUP AND DROP 56 WARRANTY AND SERVICES 57 SERVICE INFORMATION 61 TECHNIC...
Page 11: ...e service at 500 750 km is most important During running in period all the engine components and other parts will have set in All adjustments to be restored all fasteners to be tightened Engine cum tr...
Page 12: ...mfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and stayin...
Page 13: ...ou practice on a safe open area to become thoroughly familiar with the operation of the vehicle Warning 5 Alter your sitting location posture slightly at intervals during long rides This will reduce f...
Page 14: ...g on slippery or irregular roads can cause loss of rider control Warning 2 Even when the brake works normally if the road surface is wet or the tyre surface is worn out tyres do not take a firm hold o...
Page 15: ...ankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner Evaporative Emission Control System The TVS StaR...
Page 16: ...r ordering parts or referring to special information KNOWYOURTVS StaR City The frame serial number is stamped on the right side of the steering head tube Engine serial number is stamped on the top sur...
Page 17: ...lutch lever 4 Rear view mirror L 5 Pass by switch 6 Beam control switch 7 Speedometer 8 Ignition cum steering lock 9 Fuel gauge ODO meter 10 Rear view mirror R 11 Front brake lever 12 Throttle grip 13...
Page 18: ...lex reflector 4 Gear shift lever 5 Rider foot rest L 6 Centre stand 7 Side stand 8 Chain inspection window 9 Pillion foot rest L 10 Rear wheel axle 11 Rear shock absorber L 12 Lady foot rest 13 Saree...
Page 19: ...1 Front wheel axle nut 2 Spark plug 3 Gauge oil level 4 Rear brake pedal 5 Kick starter lever 6 Rider foot rest R 7 Pillion foot rest R 8 Rear shock absorber R 9 Rear brake adjuster 10 Muffler assembl...
Page 20: ...ctor 3 Gear shift lever 4 Rider foot rest L 5 Centre stand 6 Side stand 7 Chain inspection window 8 Pillion foot rest L 9 Rear wheel axle 10 Rear shock absorber L 11 Lady foot rest 12 Saree guard Mand...
Page 21: ...wheel axle nut 3 Caliper assembly frontZ 4 Spark plug 5 Gauge oil level 6 Rear brake pedal 7 Kick starter lever 8 Rider foot rest R 9 Pillion foot rest R 10 Rear shock absorber R 11 Rear brake adjust...
Page 22: ...front L 2 LED head lamp assembly 3 Crash guard 4 Turn signal lamp front R REAR 1 Tail lamp assembly 2 Turn signal lamp rear R 3 License plate lamp 4 Reflex reflector 5 Turn signal lamp rear L 1 1 2 5...
Page 23: ...ty s steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Push the key in and turn it to the LOCK position and take out Al...
Page 24: ...he vehicle serviced at TVS Motor Company Authorised Main Dealer Authorised Dealer 2 Neutral indicator lamp Glows when the vehicle is in neutral and goes OFF if the gear is shifted from neutral 3 High...
Page 25: ...l economy Power indicator will start blinking when engine is in idling for more than 20 seconds 7 Malfunction indicator lamp MIL MIL is turned ON when the ECU detects a fault in the system If the malf...
Page 26: ...rolled by pressing the high low beam switch HANDLE BAR LEFT SIDE 1 Horn switch Press the switch to operate the horn 2 Turn signal lamp switch Slide the turn signal lamp switch to left or right side to...
Page 27: ...beam high low can be controlled by pressing the beam control switch Press the switch towards to turn on the head lamp high beam or press the switch towards to turn on the head lamp low beam Warning S...
Page 28: ...lectrically with the transmission is in neutral or by depressing the clutch lever when the transmission is in gear Warning Avoid spilling of fuel on the hot engine Never refill fuel near open flame Do...
Page 29: ...ill fuel beyond the fuel tank inlet 1 Filling above the inlet may result in improper breathing of fuel tank which leads to difficulty in starting as well as improper running of the vehicle Whenever re...
Page 30: ...for each gear after applying the clutch REAR BRAKE PEDAL Rear brake pedal is located on the right side of the vehicle Press the rear brake pedal with your right foot to apply the rear brake The front...
Page 31: ...centre 1 and side stand 2 To place the vehicle on the centre stand hold the handle bar left grip with left hand and pillion handle with right hand Place your foot firmly on the centre stand extension...
Page 32: ...y tapping it on the front end For re fixing 1 Assemble the seat assembly in the frame and push it forward 2 Gently press at the rear end until you hear a click sound from the lock and take out the con...
Page 33: ...ven below for removing and re fixing cover frame For removing 1 Open the seat as explained earlier Remove the mounting screws A B C of cover frame 2 Gently dislocate the cover frame lug from the fuel...
Page 34: ...d first aid kit are located below the cover frame L Remove the cover frame L as explained earlier to access them It is recommended to use the tool kit in case of any emergency only It is always advisa...
Page 35: ...been provided on the right side bottom of the housing head lamp of your vehicle The smart phone charger supplied by the company can be fitted on your vehicle on chargeable basis Ask your Dealer to fi...
Page 36: ...e plate lamp brake lamp turn signal lamps neutral lamp and electric starter Speedometer Performing self check Lighting Proper working of head lamp high beam low beam and high beam indicator Steering S...
Page 37: ...onents Caution Setting the vehicle in motion 1 Depress the clutch lever and engage the first gear by pressing rear end of gear shift lever 2 Open the throttle slowly and simultaneously release the clu...
Page 38: ...torcycle may begin to slow down and show lack of power At this point you should shift to a lower gear so that the engine will again be operating in its normal power range Shift gears rapidly to preven...
Page 39: ...e of any abnormalities heavy dust clogging damage replace it earlier than the 12000 km Clutch Increase in engine rpm during acceleration without increase in road speed indicates the clutch slip A slip...
Page 40: ...ed pressure refer page no 47 Never use tyres which are worn beyond the permissible limit Chain slackness Check and ensure the drive chain slackness Excess slackness leads to higher fuel consumption re...
Page 41: ...and require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer...
Page 42: ...ements I R Replace every 12000 km Tappet clearance I A I A I A I A Adjust if required Hose fuel Inspect every service after four years replace if required Fuel filter Replace every 24000 kms Clutch an...
Page 43: ...eplace every three years Master cylinder cups Replace every 21000 km Disc Brake SBT cable play4 I I I I I I Inspect for brake levers rattling Wheel freeness I I I I I I Tyre pressure at cold condition...
Page 44: ...or Company TVS TRU4 PREMIUM oil SAE 10W30 API SL JASO MA2 Front fork oil 155 2 ml leg GIL make 157 2 ml leg TOP make IOC Teleshockab oil Disc brake fluid TVS Girling DOT 3 DOT 4 Grease Bharat petroleu...
Page 45: ...sed Dealer 3 Adding any additional electrical accessories other than TVS recommend ones may lead to disqualification of warranty coverage 4 While connecting the terminals observe the correct polarity...
Page 46: ...ull out the required fuse 4 Replace the blown fuse with a new one extra fuses are provided inside the fuse case itself 5 Close the fuse case and re fix case into the battery band 6 Turn ON the ignitio...
Page 47: ...e gauge feeler gauge Readjust the spark plug gap to 0 9 1 0 mm if required After cleaning and adjusting the gap reinstall the spark plug and tighten by hand to avoid cross threading Finally tighten us...
Page 48: ...aximum level marks of the gauge as shown in the figure 6 If the oil level is less than the minimum level add TVS TRU4 PREMIUM oil SAE 10W30 SL JASO MA2 upto the maximum level mark 7 Wipe out the oil t...
Page 49: ...ter at arm clutch release if the free play is not within the specified limit 1 Ensure that the engine is cold 2 Loosen the lock nut 2 while holding the clutch cable adjuster 3 Adjust the clutch cable...
Page 50: ...ches for adjusting spring load If the spring is adjusted to the minimum notch then the shock absorber will be softer which is good for light loads If the spring is adjusted to maximum notch then it wi...
Page 51: ...fluid level always should be above the MIN mark B provided on the master cylinder view piece glass when the master cylinder is parallel to the ground 3 If the brake fluid level is below the mark or wh...
Page 52: ...hown in the figure then replace the brake pads Caution Replace the brake pads as a set if the wear limit indicator shows beyond the wear limit Since the vehicle is fitted with Synchronised Braking Tec...
Page 53: ...n 15 20 mm Warning Brakes are items of personal safety and should always be maintained in proper condition 1 S I Since the vehicle is fitted with Synchronised Braking Technology SBT adjust the brakes...
Page 54: ...wn in figure 5 If any clearance is found then turn the top side adjuster nut 2 at slot marked as S in clockwise direction until there is no clearance between the bullet 3 and slot top 4 6 After adjust...
Page 55: ...0 mm 3 If the measured free play is more than the limit adjust the nut provided at the rear wheel end to obtain the correct play 4 Turn the adjuster nut clockwise to reduce the free play or turn it in...
Page 56: ...e shoe wear indicator When the brake is applied wear limit index mark A on both front and rear cam brake should be within the range of wear limit indicator B on panel assembly Incase the index mark A...
Page 57: ...25 kg cm 32 PSI 2 50 kg cm 36 PSI Tyre tread condition Operating the vehicle with excessively worn tyres will decrease riding stability and can lead to loss of control It is recommended to replace the...
Page 58: ...oth front and rear wheel Incase of any puncture tyre damage it is advised to visit the nearest tyre manufacturer Dealer or the tyre repair shops who knows the repairing method of tubeless tyre It is n...
Page 59: ...ovement using the finger as shown in the figure 4 The slackness of the drive chain should not exceed the limit maximum 20 30 mm Excess slackness consumes more fuel 5 If the slackness is found more con...
Page 60: ...below the frame to prevent the vehicle from falling and lift the vehicle up 5 Incase of drum brake model dislocate the wheel assembly along with the brake panel 6 Separate the brake panel from the whe...
Page 61: ...long with a washer 3 Take out a spacer from right side of the wheel 4 Place a support below the frame to prevent the vehicle from falling and lift the vehicle up 5 Dislocate the wheel assembly along w...
Page 62: ...he rear wheel assembly 5 Tilt the vehicle to the left and take out the wheel along with the brake panel Separate the brake panel from the wheel 4 5 1 3 2 Always make sure that whenever the wheel is re...
Page 63: ...g temperatures 6 Place a suitable support at the bottom of the frame so that both the tyres are off the ground This will ensure better tyre life The exhaust system becomes hot after a run Park the veh...
Page 64: ...ition switch to ON position Start the engine and run in idle for a few minutes and ride out RECOMMENDED TIPS WHEN TAKING A LONG TRIP OF MORETHAN 500 KM A Please keep the following items for use in cas...
Page 65: ...play 5 Smoothness of steering operation 6 Drive chain and sprocket condition Chain adjustment 7 Front rear brake functioning and rear brake lamp switch adjustment 8 Front fork for any abnormality 9 Sp...
Page 66: ...56 Facility available at selected Dealerships only Terms and conditions apply EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details...
Page 67: ...s apply Busy Life Easy Servicing Now service your bike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience...
Page 68: ...rvice the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at...
Page 69: ...e to the Company s satisfaction to have a manufacturing defect and in such cases the Company s decision either to repair or replace the affected parts will be final In the event of replacement of part...
Page 70: ...vehicle to enable the Authorised Main Dealer Authorised Dealer to inspect the same and assess the cause for the reported problems produces to such Authorised Main Dealer Authorised Dealer the owner s...
Page 71: ...ine and plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery tyres and tubes the warranty terms are subject to our agreement with proprietary OEM Parts of the vehicle getting...
Page 72: ...vice including scheduled paid service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Authorised Dealer Vehicles sold or transferred by original retail purchaser Vehicles...
Page 73: ...y service record sheet of Service Handbook for your record and reference Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS StaR City per...
Page 74: ...n Maximum power in kW 6 03 kW 7350 rpm Maximum torque in Nm 8 7 Nm 4500 rpm Maximum speed Around 90 km h Engine idling rpm 1500 150 rpm under warm condition Starting system Electric starter Kick start...
Page 75: ...e 2 75 17 41P 4PR tubeless Rear tyre 3 00 17 50P 6PR tubeless Tyre pressure Front 1 75 kg cm2 25 PSI Rear Solo 2 25 kg cm2 32 PSI Rear Pillion 2 50 kg cm2 36 PSI BRAKES Front Hand operated 130 mm dia...
Page 76: ...rade IOC Castrol teleshockab oil Front fork oil capacity 155 2 ml leg GIL make 157 2 ml leg TOP make Disc brake oil grade TVS Girling DOT 3 DOT 4 The fuel tank is not a measuring instrument and the ca...
Page 77: ...ic place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their...
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