TVS King GS+ Owner'S Manual Download Page 1

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Owner’s manual / 4S Petrol / English / Rev.4 / 04.17

(4 Stroke Petrol)

Summary of Contents for King GS+

Page 1: ...Owner s manual 4S Petrol English Rev 4 04 17 4 Stroke Petrol...

Page 2: ...CUSTOMER DATA Vehicle Chassis No Engine No Booklet No Date of sale Tel No Mobile No NAME Address PIN Code...

Page 3: ...trouble free operation and optimum performance of your vehicle With warm regards TVS Motor Company Our dealerships are well equipped with the required diagnostic equipment and a dedicated company tra...

Page 4: ...provements on its vehicles at any time without notice and therefore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle Prior permission of TVS Mo...

Page 5: ...ber 4 Keys 2 numbers ACCESSORIES DETAILS TVS Motor Company Limited Phone 04344 276780 84 In case of critical problems during the course of product usage servicing or any technical assistance you may c...

Page 6: ...hazards that could hurt you or others We are providing the following safety labels and safety messages in the manual Disregarding this message might result in injury to the driver and passenger This...

Page 7: ...ord sheet 40 Hydraulic brake system lay out 39 Safe Riding Tips 23 Features in TVS King 13 Know Your Vehicle 6 Self Maintenance Procedures 27 Basic trouble shooting 41 Technical specifications 11 Peri...

Page 8: ...egal procedures VEHICLE IDENTIFICATION NUMBER Chassis number can be located on the right side of B pillar partition on the driver side as shown in the above figure Engine number can be located on cran...

Page 9: ...on lamp 3 Head lamp 7 Number plate front 8 Wind shield glass KNOW YOUR VEHICLE FRONT VIEW FRONT VIEW 1 2 3 4 5 6 7 8 9 8 7 1 3 4 5 6 2 DRIVER CABIN RH DRIVER CABIN RH 1 Handle bar 6 Brake Pedal 3 Dash...

Page 10: ...le charger unit 3 Gear position indicator 4 Cluster assembly tell tale lamp 5 Hazard warning switch 6 Choke knob 7 Speaker grill 8 Glove box 9 Ignition switch 13 Control switch assembly LH 14 Utility...

Page 11: ...ver back rest 1 Soft top assembly 1 2 3 4 5 6 VEHICLE LH KNOW YOUR VEHICLE 1 Self starter switch 2 Horn switch 2 Wiper switch 3 Head lamp ON PARK OFF switch SWITCH RH On handle bar 1 Turn signal lamp...

Page 12: ...plate lamp 3 Rear number plate 4 Mud Flap 5 Exhaust assembly 6 Rear Tail Door 1 Air filter assembly 2 Cover TCI unit 4 Secondary Air Injection SAI 5 Spark plug 7 EVAP Unit 6 Petrol tank 7 Rear combina...

Page 13: ...gral with Engine Frame Semi Monocoque chassis Pressed longitudinal cross members Overall Length 2647 mm Cylinder Bore X Stroke 62 mm X 66 mm Overall Height 1740 mm Kerb Weight with 90 Fuel 347 kg Idle...

Page 14: ...g radius 2701 2822 mm RH Turn Tyre Pressure Front Laden 30 psi 2 11 kg cm Ignition System DC TCI Horn 12V DC All instrument panel Lamp 12V 2W X 5 Position Lamp 12V 4W X2 Fuse 12V 20 A X 1 Main Rear 10...

Page 15: ...rol Key operations 1 Tool Kit 3 Operating Features Here you can familiarize yourself with operation of features provided in your vehicle Accessories provided with the vehicle 2 Safety Features FEATURE...

Page 16: ...Key cannot be taken out in this position The ignition switch has two positions This key is used to operate ignition switch steering lock glove box rear tail door and fuel lid To protect your vehicle...

Page 17: ...this position 3 Fuel lid lock Loosen two knobs A and open the engine door Key cannot be taken out in this position 4 Rear tail door To open the rear tail door insert the key and turn it in anti clock...

Page 18: ...ck wise direction and take out key Head lamp position lamps speedometer lamp tail lamp and number plate lamp will not glow with switch in this position though ignition switch may be in ON position and...

Page 19: ...ter entry c Self Starter Switch Do not operate the starter motor for more than 2 sec Press the switch to start the engine electrically with ignition switch in ON condition and transmission in neutral...

Page 20: ...ch Left Right To turn off turn signal lamp bring the switch to central position WARNING Switch assembly center 3 Hazard switch Press this switch to operate warning lamps in case of vehicle breakdown o...

Page 21: ...ke To release brake again press the lock button and push the lever downwards Ensure that hand brake is released before driving the vehicle WARNING Control features Speedometer Odometer 1 Speedometer I...

Page 22: ...f after taking turn Green Engine oil pressure indicator Low engine oil pressure Take the vehicle to dealer Red Symbols Description Glow indication Action to be taken Colour Low fuel warning lamp Fuel...

Page 23: ...tch lever 6 Tube complete gear shift 5 Tube complete throttle Engine rpm is controlled by the position of the throttle grip Rotate it in anti clockwise to increase the engine rpm Rotate it clockwise o...

Page 24: ...Tool kit is located in the lockable glove box on the right hand side of the dashboard Please bring your vehicle to the Authorized dealer or service center in case of any major repairs Always follow th...

Page 25: ...epth No crack or cut 31 Engine cum transmission Differential oil Check the availability up to required level 27 28 29 are blocked with mud or any dirt Propeller shaft Flange Slider block and pin Suffi...

Page 26: ...y l Periodic maintenance helps good performance of an automobile and our services are planned to keep your vehicle performing good l Carrying out the services at the specified intervals is necessary f...

Page 27: ...little by rotating the throttle grip in the clock wise direction simultaneously release the clutch lever gently and gradually Wait for some minute and let the engine to warm up before engaging the ge...

Page 28: ...6 Lock the steering by turning the handle bar to the left Refer page WARNING Do not depress the clutch while braking at high speeds Reverse gear operation Bring the vehicle in neutral position Let th...

Page 29: ...stick Again take out the dipstick to note the oil level it should be in between the Min Max level or up to Max level In case the oil level is below the MIN level mark top it up to Max level Insert an...

Page 30: ...n plug along with plain washer and tighten it Insert and tighten the dip stick completely Remove the dip stick and pour the correct quantity of recommended oil Place a oil pan under the drain plug and...

Page 31: ...e oil Loosen and take out the filler bolt and fill correct quantity of recommended oil Allow some time for the oil to settle down CAUTION Always use recommended transmission and differential oil Two d...

Page 32: ...lean carbon from the electrodes and around the base with the help of spark plug cleaner Adjust the gap to the specified limit if incorrect Spark plug should be replaced at every 10000km Spark plug cap...

Page 33: ...jack as shown in the fig For removing front wheel B rear wheel A Remove the retaining nuts and take out the wheel Spare wheel removal Assembly Tool name Tool size Rear 30 psi 34 psi Lower the vehicle...

Page 34: ...after every 5000 kms Brake fluid level checking The level should be in between the Max Min level If it is below the Min level top up using recommended brake fluid up to Max level WARNING In the case o...

Page 35: ...Un lock the clip B to take out the bulb holder assembly ELECTRICAL Rubber bellows for propeller shaft Rubber bellows Head lamp bulb removal Push the bulb in and turn it in anti clockwise direction to...

Page 36: ...rom copper fuse holder and replace it with spare fuse provided Show fig NOTE Battery provided with your vehicle is a maintenance free battery Do not top up with distilled water Throttle cable adjustme...

Page 37: ...ay at the lever end After adjusting the free play holding the adjuster tighten the lock nut Double end spanner 10 mm 2 nos Tool name Tool size Tool name Tool size After adjusting the play holding the...

Page 38: ...free play loosen pinch bolt pull cable in or out and tighten pinch bolt 36 Clutch cable inner replacement Disconnect cable from lever end Remove cable from release lever A Pull out cable inner from le...

Page 39: ...he pulley out Insert cable inner through cable outer and adjuster Loosen pulley nut and take out pulley Take out adjuster gearshift cable from stopper Pull out cable inner and connect to pulley at eng...

Page 40: ...cartridge Connect the pulley to shaft gear shifter and tighten nut Removal Clean the Outer Surface of the air filter throughly Blow the compressed air from inside out of the filter element to free th...

Page 41: ...39 HYDRAULIC BRAKE SYSTEM...

Page 42: ...th service 5 5 th service 10 10 th service 13 13 th service 9 9 th service 6 6 th service 15 15 th service 1 1st service 3 3 rd service Sl no Description Odometer reading Job card number date Servicin...

Page 43: ...essor cap is connected If problem persists try spark test 1 Remove the spark plug from the engine and 3 Look for blue sparking between electrodes If no sparking Inspect for loose contacts at wire term...

Page 44: ...tart Page No 63 EXCESSIVE FUEL CONSUMPTION 3 Spark plug Dirty excess spark plug Clean and adjust gap STEP REASON POSSIBLE CAUSE COUNTER MEASURE Wiring cut disconnected Replace connect refer note Page...

Page 45: ...refer page no 33 Loose terminals Correct refer note 3 Wiper motor not working Wiring cut disconnected Correct Replace refer note Defective wiper motor Replace refer note OTHERS STEP REASON POSSIBLE CA...

Page 46: ...00 20000 25000 30000 35000 40000 45000 50000 1 Engine oil Check and top up every 1000 kms 5 Exhaust pipe silencer mounting fasteners 7 Check Adjust Valve tappet clearance 8 Oil circulation at cylinder...

Page 47: ...cup Flange 20 Air filter element 19 Vehicle 22 Petrol tank Only In case of complaint 31 Brake lever fulcrum point 26 Electrical Check all lights horn switches functioning 21 Clean Carburetor Only In...

Page 48: ...SL JASO MA2 TVS TRU4 DURALIFE oil 1750 ml Differential SAE 20W50 API SL JASO MA2 TVS TRU4 DURALIFE oil 250 ml Brake fluid DOT 3 DOT 4 TVS Girling 250ml RECOMMENDED LUBRICANTS 33 Others Tyre rotation...

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TVS King GS+, Owner'S Manual

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