TVS Jupiter Owner'S Manual Download Page 70

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Disc brake

1. Remove the axle nut (1) along with a washer.
2. Pull out the axle (2) along with a washer and take

out a spacer from the right side of the wheel.

3. Place a support below the foot board to prevent

the vehicle from falling and lift the vehicle up.

4. Dislocate the wheel disc from caliper assembly

and take out the wheel along with hub drive.

5. Reverse the procedure for reassembling. Ensure

the proper seating of wheel disc in the caliper

assembly and lug on fork leg R to the slot in the

hub drive while reassembling.

REAR WHEEL REMOVAL AND REASSEMBLY

1. Place the vehicle on the centre stand.
2. Hold the rear brake firmly and remove the wheel

mounting nut (A) along with a washer.

3. Slightly tilt the vehicle and take out the wheel

from the rear axle.

4. Reassemble the wheel in the reverse order of

removal.

Always make sure, whenever the wheel is removed, the

axle nuts are tightened properly to the specified torque.

Warning

Summary of Contents for Jupiter

Page 1: ......

Page 2: ......

Page 3: ...EATURES OF TVS JUPITER VI FOREWORD XI NOTICE XII SAFETY INFORMATION XIII RUNNING IN INFORMATION 1 SAFE RIDING TIPS 2 KNOW YOUR TVS JUPITER 6 RIDING YOUR TVS JUPITER 31 MAINTENANCE 35 WARRANTY AND SERVICES 61 TECHNICAL SPECIFICATIONS 66 GENERAL INFORMATION 71 ...

Page 4: ...er for addresses Or Toll Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer do not ask customers for bank card wallet details authentication In case you face any such claim please report to the relevant local authorities immediately ...

Page 5: ...Bus Stop Bangalore 560 078 Phone 080 26653433 Email AO Bangalore tvsmotor com AO Hubli tvsmotor com ANDHRAPRADESH 1 2 5 TVS Motor Company Limited Rukumani Towers First Floor No 3 11 30 Plot No 11 Paigha Colony Behind Anand Theater Secunderabad 500 003 Phone 040 27840590 27844419 Email AO Hyderabad tvsmotor com AO Vijayawada tvsmotor com MAHARASHTRA 1 2 6 TVS Motor Company Limited No 401 4th Floor ...

Page 6: ...HANDIGARH 12 TVS Motor Company Limited 4th Floor Royal Business Park Chandigarh Ambala Highway Zirkapur 140 603 Phone 01762 464777 465777 Email AO Chandigarh tvsmotor com UTTAR PRADESH WEST 13 TVS Motor Company Limited D 3 D 4 2nd Floor Sector 10 Noida Uttar Pradesh 201 301 Phone 011 29834640 29834773 Email AO Upw tvsmotor com UTTAR PRADESH CENTRAL EAST 14 TVS Motor Company Limited 1st Floor Cyber...

Page 7: ...ve Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road Guwahati 781 005 Phone 0361 2202030 2202031 Email AO Guwahati tvsmotor com ...

Page 8: ...xhibits our philosophy of Zyada Ka Fayda Our ability to develop tailor made scooters for you is the inspiration behind the creation of TVS Jupiter ZX Meticulously designed and lovingly crafted TVS Jupiter ZX s captivating exterior is pure indulgence It is the scooter that adapts to your needs and can be uniquely suited to match your style status and personality It is the extremely new TVS Jupiter ...

Page 9: ...eter has ECONOMETER which indicates whether you are riding in Economy Mode or Power mode This is unique feature of your scooter which guides you to ride your scooter fuel efficiently Refer page No 13 for details INTEGRATED STARTER GENERATOR ISG Integrated Starter Generator ISG system has delivers a noiseless start of the vehicle TVS intelliGO An intelligent start stop system that further enhances ...

Page 10: ...n exclusive intelliGO switch is provided to switch OFF and ON the intelliGo system as and when required Refer page No 22 for details EXTERNAL FUEL FILL You can get petrol filled without even getting out of your seat RETRACTABLE BAG HOOKS Your scooter has two retractable Bag Hooks to carry light luggage like carry bags weighing upto 3 kg One hook is located below the handle bar on the rear panel an...

Page 11: ...afety and convenience It is also very easy to repair the punctured tyres TUBELESS LED HEAD LAMP Your Scooter comes in with a premium LED head lamp Efficient and bright this gives TVS Jupiter ZX a totally upgraded Look and Style with better visibility for night rides PATENTED E Z CENTRE STAND E Z Centre Stand of your scooter reduces the effort required to place the scooter on stand Refer page No 24...

Page 12: ... Brake Technology SBT This feature enhances the safety by avoiding skidding during sudden braking UNDER SEAT STORAGE UTILITY BOX Your scooter has a 21 litre under seat storage space to carry your luggage belongings full face helmet etc refer page No 27 for details HELMET HOOKS Your scooter has two helmet hooks under the seat assembly at the front end of utility box to secure your helmet Refer page...

Page 13: ...r page No 30 for usage details FRONT GLOVE BOX TVS Jupiter ZX is provided with glove box front Which has 1 litre storage capacity and used to hold your mobiles while charging or hold a small bottle INDICATOR BEEPER Your scooter has an electronic beeper which alerts you that the turn signal indicators are ON This beeper comes as a mandatory accessory Mandatory and optional accessory will be charged...

Page 14: ...vative mobility embodies a combination of class leading features and style unprecedented in the two wheeler segment Its unique vehicle design and superior ergonomics make it a scooter which gives you more in every aspect This manual explains the features and operations of your TVS Jupiter ZX Kindly read it carefully and follow the instructions to enjoy years of safe riding To ensure reliable perfo...

Page 15: ...ion TVS Motor Company Limited may however incorporate modifications or improvements on its vehicles at any time without notice and therefore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle Prior permission of TVS Motor Company Limited is required for quoting copying or reproducing any part of this owner s manual Revision 2 Feb 2021 NOTICE A...

Page 16: ... hazards associated with operating or maintaining the vehicle you must use your own judgment You will find important safety information in following form in this manual These words carry the following connotations Disregarding this message might result in injury to the rider or deadly accidents Warning This message indicates special procedures or precautions to be followed to avoid damage to the v...

Page 17: ...ning in is Maximum 50 km h speed upto 1000 km vary the engine speed for better mating of parts The first free service at 500 750 km is most important During running in period all the engine components and other parts will have set in All adjustments to be restored all fasteners to be tightened Engine and Transmission oil to be replaced Timely performance of the first free service will ensure optim...

Page 18: ...e uncomfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you avoid accidents Two wheeler safety starts with wearing a good quality helmet One of the most serious injuries that can happen is a head injury Always wear an ISI appr...

Page 19: ...he operation of the vehicle Warning Cornering When cornering centrifugal force works in a direction perpendicular to the direction in which the vehicle is moving Centrifugal force increases in proportion with speed and the radius of the corner During cornering reduce speed so as to lessen the effects of centrifugal force By all means avoid abrupt application of brake or sudden steering Braking For...

Page 20: ...e front or rear brake is dangerous and can cause skidding and loss of control Apply both the brakes together and with great care on a wet road or other slippery surfaces Any abrupt braking on slippery or irregular roads can cause loss of rider control Warning ACCESSORY INSTALLATION AND SAFETYTIPS Use extreme caution while selecting and installing the accessories for your scooter The addition of un...

Page 21: ...se system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the fuel system Evaporative emission control system TVS Jupiter ZX is equipped with an evaporative emission control system which consists of a canister and associated piping This system prevents the escape of fuel vapors from the fuel tank Your vehi...

Page 22: ...erring to special information KNOWYOURTVS JUPITER The frame serial number is stamped on the frame at the rear end below the seat assembly Open the seat assembly to read the frame number The engine serial number is stamped on the left side of the engine at the bottom near center stand mounting See bottom to read serial number Frame number Engine number Control key number Please fill the above boxes...

Page 23: ...tch 7 All in one lock 8 Bag hook front 9 Glove box 10 Smart phone charger 11 Horn switch 12 Turn signal lamp switch 13 Left hand brake lever 14 Parking brake rear brake lock 15 Rear view mirror L 16 High low beam cum pass by switch 1 2 3 4 5 6 7 8 11 12 13 9 14 15 16 Applicable only for Disc Brake version Mandatory and optional accessory will be charged extra 10 ...

Page 24: ... PARTS VEHICLE LEFT SIDE 1 Rear brake adjusting nut 2 Kickstarter lever 3 Effortless easy center stand 4 Side stand 5 Pillion foot rest L 6 Caliper assembly front 7 Disc plate front 8 Pillion handle 7 1 8 3 2 4 5 6 ...

Page 25: ...9 9 LOCATION OF PARTS VEHICLE RIGHT SIDE 1 Front wheel axle nut 2 Bag hook rear 3 Cover front 4 Pillion foot rest R 5 Gauge oil level 6 Muffler assembly 7 Rear fender 8 Seat assembly 1 5 6 7 4 8 3 2 ...

Page 26: ...ignal lamp front LH 4 Turn signal lamp front RH 5 Throttle cable adjuster REAR 1 Fuel tank cap 2 Turn signal lamp rear RH 3 Tail brake lamp 4 Transmission oil level screw 5 Reflex reflector 6 Turn signal lamp rear LH License plates are mandatory accessory will be charged extra 1 2 6 5 3 3 5 1 2 4 4 ...

Page 27: ...re turned ON and the engine can be started now Key cannot be removed in this position 3 LOCK position TVS Jupiter ZX disc steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Push the key IN turn it to the LOCK position and take out All the electrical circuits are turned OFF in this position Insert the key into the lock ...

Page 28: ...nd to its position Ensure the locking of seat by hearing Click sound 5 Fuel tank cap unlock position Fuel tank cap lock is inbuilt in all in one lock of TVS Jupiter ZX To open the fuel tank cap keep the key in OFF position push the key IN and turn it to clockwise direction The tank cap opens automatically To close the fuel tank cap press the cap at the front end to its position until a Click sound...

Page 29: ...lly when the engine is started immediately contact the nearest TVS Motor Company Authorised Main Dealer or Authorised Dealer 4 Economy and power indicators Eco indicator green lamp indicates that the vehicle is running in economy mode which gives better fuel economy Power indicator amber lamp indicates that the vehicle is running in power mode which results in reduced fuel economy Always ride the ...

Page 30: ... the wheel It contributes to emission and decreases mileage of the vehicle considerably To overcome this issue TVS intelliGO system is introduced in TVS Jupiter ZX to automatically shut down the engine when it is kept idling for long and restart from stop condition by simply pressing the Brake and giving Throttle The vehicle also can be restarted using Electric start or Kick start if required Use ...

Page 31: ...intelliGO switch is positioned at position If the ISG malfunction indicator or MIL indicator is ON then the intelliGO system will not work not get activated If there is 5 unsuccessful start of the vehicle either by electric start or by intelliGO restart method in one ignition key ON cycle then the intelliGO will not get activated If vehicle is not restarted within 5 mins from idle stop then intell...

Page 32: ...tial distance covered in kilometers The digit after the dot mark denotes one tenth of a kilometer Set the display in TRIP A or TRIP B mode to know the reading Provision to measure two different distance TRIP A or TRIP B is provided for the users to use as per their convenience Trip F This function shows the distance traveled after the low fuel indication symbol is ON and the last segment of the fu...

Page 33: ...lly enter TRIP F after 5 seconds 11c Low battery indicator An icon with battery symbol glows when the battery charges is too low Contact your nearest TVS Motor Company Authorised Main Dealer Authorised Dealer 11d Service reminder If the service is due whenever the ignition switch is turned ON an icon with spanner symbol blinks for 10 seconds after the self test cycle of speedometer and continues t...

Page 34: ... gauge starts blinking low fuel indicator starts glowing and TRIP F meter starts counting from 0 0 km as explained in the previous page If the fuel level goes below minimum safe level 1 35 liter no bar will be displayed Please note that the fuel gauge is not a mileage calculating medium and it should not be used for calculating the mileage Note 11g Economy drive indication This function shows the ...

Page 35: ... meter to CLOCK SETTING MODE mode by long pressing Mode switch when the display is in ODO mode Press the Mode switch till the hour digits of the clock starts blinking TRIP F can be accessed incase of low fuel only Once the hour digits started blinking short press the Mode switch again to increase the hours Press the Mode switch till the minute digits of the clock starts blinking Once the minute di...

Page 36: ...ANDLE BAR LEFT SIDE 1 Horn switch Press the switch to operate the horn 2 Turn signal lamp switch Slide the turn signal lamp switch to left or right side to operate respective turn signal lamps LH RH Press the switch to turn OFF Warning Always use the appropriate turn signal lamps when you intend to change lanes or take turns Be sure to switch OFF it after negotiating the lanes or turns 1 2 3 5 4 ...

Page 37: ...s essential to maintain the brake system in good condition Adjust the brakes system at regular intervals for the proper working of SBT Ensure release the brake lock before riding the vehicle 5 High low beam cum pass by switch The head lamp glows automatically once the engine is started Only the head lamp beam high low can be controlled by pressing the high low beam switch Press the switch towards ...

Page 38: ...y pressing the right hand brake lever gently towards the throttle grip The brake lamp glows on application of either right hand or left hand brake lever 3 Throttle grip Engine speed is controlled by the rotation of the throttle grip Twist it towards you to increase the engine speed and twist it away from you or release it to decrease the engine speed 4 Electric starter switch Press the starter swi...

Page 39: ...icated capacity Caution Ensure that the fuel gun is inserted fully into the tank neck while refueling Whenever refueling fill upto the bottom of the neck portion insert level of the fuel tank Filling above the neck may result in improper breathing of fuel tank and seepage of fuel While refueling avoid spillage of petrol on the tyre If fuel spills on tyre the tyre will loose its grip on the road En...

Page 40: ... Kick the lever from top and stroke to bottom with rapid motion EFFORTLESS E Z CENTRE STAND TVS Jupiter ZX is equipped with a effortless centre stand The centre stand 1 has a pivoted flexible spring loaded lever arm stand extension 2 to increase the lever ratio which enables parking on centre stand effortlessly and very conveniently To place the vehicle on centre stand hold the handle bar left gri...

Page 41: ...e with your left foot by pushing it away from the vehicle till it stops Warning Always release the side stand to its full up position before moving the vehicle Caution Never sit on vehicle when it is supported by stands Always park the vehicle on a flat firm surface ...

Page 42: ...be opened Follow the procedure given in the page No 12 for the seat opening procedure Caution It is recommended to use the tool kit in case of any emergency only It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer Authorised Dealer The tool kit consists one number each of the following Ensure the contents of the tool kit 1 10x12 mm spanner 2 Combination screw dr...

Page 43: ... it is advisable to carry the recommended amount of load only Caution Utility box can be used to carry a load of 10 kg maximum Do not carry perishable items inside the utility box It is not fully sealed Do not allow spray water to get inside the utility box Take care not to spill petrol or oil into the utility box Do not keep heat sensitive items inside as it may get hot on long rides Do not keep ...

Page 44: ...elmet strap in the helmet hook properly and close the seat assembly GLOVE BOX FRONT TVS Jupiter ZX is provided with glove box front Which has 1 liter storage capacity and used to hold your mobiles while charging or hold a small bottle Warning Ensure that your mobile or any material stored is safely held with in the glove box front while riding your TVS Jupiter Mandatory and optional accessory will...

Page 45: ... light luggage like carry bags weighing upto 3 kg One hook is located below handle bar on the rear panel Just pull out the hook from the top A to hang your luggage Push back the hook once it is free Similarly the other one is located on the cover front below front end of the seat assembly Pull out the hook from its position Open the top lid and hang your cargos Lid will get close automatically Pus...

Page 46: ... 2 Use only mobile phone company s authorized USB cable for mobile charging 3 Do make sure the flap is not damaged while opening inserting the USB cable DON Ts 1 Do not leave the USB charging flap open partially closed 2 Do not attempt to use charge any other device other than one mobile phone at a given time 3 Do not try to force the USB connector in check if it is inserted in the appropriate dir...

Page 47: ...or cuts Battery Proper working of electric starter horn fuel gauge pass by brake lamp tail lamp speedoback illumination license plate lamp and turn signal lamps Lighting Proper working of head lamp high low beam and high beam indicator Steering Smooth movement No play or looseness Throttle Correct free play of cable Smooth operation Brakes Correct front and rear brake lever play page No 46 49 Avai...

Page 48: ... gently and smoothly The vehicle will start moving forward 2 As the vehicle picks up speed increase the throttle slowly Stopping and parking 1 Close the throttle completely and apply both the brakes simultaneously 2 Turn the ignition OFF 3 Park the vehicle on a firm flat surface 4 Lock the steering and take out the control key Finally close the safety key shutter lock Do not keep the engine in idl...

Page 49: ...aner element restricts airflow and increases fuel consumption Replace the element every 12000 kms Since paper filter is used in your scooter it is not recommended to clean the filter Replace the filter incase of any abnormalities Engine oil andTransmission oil Dirty or less engine oil increases friction between various parts of the engine and reduces the engine life thereby increases the fuel cons...

Page 50: ... be adversely affected Inspect the tyre pressure regularly weekly and inflate it to the recommended pressure refer page No 52 Never use tyres which are worn beyond the permissible limit The on road mileage of TVS Jupiter ZX is dependent on several factors like road condition quality of fuel riding speed operation of clutch and brake tyre inflation maintenance timely servicing of vehicle load etc a...

Page 51: ...nd require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer Authorised Dealer Periodic inspections may reveal one or more parts that may need replacement Whenever replacing parts on TVS Jupiter ZX it is recommended that you use only the TVS Motor Company Genui...

Page 52: ...R I DR Drain oil if necessary SAI filter element I Replace every 12000 km CVT filter element1 I C I C Replace every 12000 km Tappet clearance I A I A I A Adjust if required Drive belt and CVT rollers Replace every 24000 km Cover variator2 I C L I C L Clutch shoe Replace every 24000 km Hose fuel I I I I I Replace every 3 years Front and rear suspension I I I I I Inspect for proper functioning All c...

Page 53: ...itches I I I I I Inspect for proper functioning Head lamp beam I A I A I A I A I A Battery voltage4 I I I I I Brake effectiveness play I A I A I A I A I A Rear brake cam C L C L Lubricate using grease Brake shoe pad wear I I I I I Replace if necessary Brake fluid I T I T I T I T I T Replace every 21000 km Brake hose I I I I I Replace every three years Master cylinder cups Replace every 21000 km Di...

Page 54: ...I S I S I S I S I S Malfunction codes I I I I I Evaporative emission control I I I I I Check for intactness of system hoses and canister Fuel tank assembly I C I C I C I C I C Centre side stand pivot L L L L L Lubricate using TRU4 oil Kick starter pedal pivot L L L L L Lubricate using TRU4 oil R Replace I Inspect T Top up C Clean A Adjust DR Drain L Lubricate TI Tighten S Set Check for abnormal ve...

Page 55: ...SAE 10W30 API SL JASO MB Transmission oil 100 ml during regular service do do 120 ml incase of disassembly Front fork oil 84 1 ml leg IOC Gabriel Premium front fork oil Disc brake fluid TVS Girling DOT 3 DOT 4 Grease Bharat petroleum MP Grease No 3 IOC Servo Gem No 3 Bechem Bechem premium grade 3 Kluber Lubrication Kluber Centoplex 2 Applicable only for Disc Brake version ...

Page 56: ... license plate mounting hexagonal bolts B 2 Nos and take out the bracket license plate 5 Gently pull out the front panel by dislocating its lugs 6 During reassembly reverse the removal procedure Since the maintenance free battery is fitted in your vehicle it is not necessary to top up with the distilled water But to ensure the battery performance and long life follow the steps given below 1 Check ...

Page 57: ...t from corrosion 5 lncase of any abnormality or for removal of battery from the vehicle contact TVS Motor Company Authorised Main Dealer Authorised Dealer Never check the battery charge by shorting the terminals Always connect the positive terminal first red wire and then negative black wire to avoid sparking The inversion of the battery wires can damage the battery and the recharging system Alway...

Page 58: ... Follow the procedure given below for inspecting and replacing the fuse 1 Turn OFF the ignition 2 Remove the front panel as explained earlier 3 Take out the fuse cases located near from the battery one by one 4 Open the fuse cases and take out the fuses 5 Inspect the fuse for failure If found defective replace the fuse with a new extra fuse provided in the wiring harness itself in a pouch or provi...

Page 59: ...unting to avoid falling inside the cylinder 5 Pull out the suppressor cap from spark plug Using the spark plug spanner remove the spark plug A spark plug with heavy carbon deposits will not produce strong sparks Hence only if necessary clean the carbon deposits from the spark plug with a small wire brush or spark plug cleaning tool Inspect the spark plug electrodes A and B for any corrosion If fou...

Page 60: ... end using plug spanner tighten by 1 4 turn Then loosen the plug by 1 8 turn and re tighten using plug spanner Caution ENGINE OIL LEVEL Check the engine oil level periodically 1 Place the vehicle on centre stand on a flat surface Wipe off the surroundings of gauge oil level 2 Remove the gauge and wipe it clean 3 Fix the gauge back to its mounting hole Do not thread in 4 Take out the gauge and chec...

Page 61: ...sion oil level periodically To check the transmission oil level follow the procedure given below 1 Place the vehicle on centre stand on a flat surface 2 Wipe off the surroundings of oil level screw 3 Remove the transmission oil level screw along with a gasket from the rear end of crankcase L 4 Check for the flow of oil from oil level hole If the level is less if there is no oil flow top up with TV...

Page 62: ... should be between 15 20 mm 3 Turn the adjuster nut at the bottom side 1 in the slot marked as I in clockwise direction for reducing the free play or in anti clockwise direction for increasing the free play 4 After obtaining the necessary free play inspect for the clearance between the bullet 3 and slot end 4 marked as S as shown in the figure 1 2 1 S S I I Clearance Clearance 3 4 15 20 mm ...

Page 63: ...tor Company Authorised Main Dealer or Authorised Dealer for further assistance Warning 1 2 6 After adjusting the adjuster nut top If any clearance is observed in between the bullet bottom 5 and the slot bottom 6 marked as I as shown then turn the adjuster nut 2 in anti clockwise until there is no clearance 7 Once again check and confirm the brake play at the lever end Brake shoe wear indicator Fro...

Page 64: ...if the wear limit indicator shows beyond the wear limit even after indexing the lever Caution 2 A caliper assembly 2 fitted to the fork leg L a disc 3 on the front wheel and a high pressure hose 4 connecting the master cylinder and the caliper assembly 3 Check the master cylinder brake fluid level through the view piece glass A B A 4 1 3 2 In case of vehicle fitted disc brake SBS version if there ...

Page 65: ...ter cylinder when the cylinder is parallel to ground 5 If the brake fluid level is below the MIN mark or while applying brake if you feel the brake is more spongy or ineffective due to air entry and if any rattling play is observed in both the brake levers contact TVS Motor Company Authorised Main Dealer or Authorised Dealer for topping up the brake fluid air bleeding and other brake related inspe...

Page 66: ...s applied the wear limit indication pointer 1 on the rear brake cam lever should be within the wear limit indicator 2 on the crankcase LH In case the wear limit indication pointer 1 is going beyond wear limit indicator 2 index the lever to next slot with the help of Dealers to extend shoe life Check front brake drum brake type and rear brake play periodically However the brake play needs to be adj...

Page 67: ...is adjusted to the minimum notch then the shock absorber will be softer which is good for light loads If the spring is adjusted to maximum notch then it will be stiffer which is good for heavy loads Adjust the spring pre load by shifting the adjuster to the required notch according to the different load conditions The more you compress the spring the suspension becomes more stiff SOFT HARD ...

Page 68: ...tread condition Operating the vehicle with excessively worn tyres will decrease riding stability and can lead to loss of control It is recommended to replace the tyre when the tyre wears off to the tyre wear indicator level indicated by TWI A on the tyre Tyre rotation direction While reassembling the tyres after removing from the wheel rim ensure that the arrow mark facing the direction of wheel r...

Page 69: ...embly along with brake the panel from front fork Separate the brake panel from the wheel and take out the wheel 5 Reverse the procedure for reassembling While reassembling ensure to locate the lug on fork leg L to the slot in the brake panel The tyre inflation pressure in cold condition and the tyre tread condition are extremely important for the performance and safety of the rider Check the tyres...

Page 70: ...ocedure for reassembling Ensure the proper seating of wheel disc in the caliper assembly and lug on fork leg R to the slot in the hub drive while reassembling REAR WHEEL REMOVAL AND REASSEMBLY 1 Place the vehicle on the centre stand 2 Hold the rear brake firmly and remove the wheel mounting nut A along with a washer 3 Slightly tilt the vehicle and take out the wheel from the rear axle 4 Reassemble...

Page 71: ...nd freezing temperatures 6 Place a suitable support at the bottom of the foot board so that both the tyres are off the ground This will ensure better tyre life 7 Cover up the vehicle completely with a clean tarpaulin or any other suitable cover Store the vehicle inside a garage or similar area to avoid damage due to dust and rain Make sure that the storage area is well ventilated and free from any...

Page 72: ...il TVSTRU4 SKUUTA SAE 10W30 API SL JASO MB oil and check the oil level at the oil level screw 5 Lubricate the parts as instructed in the periodic maintenance schedule 6 Fill up fresh petrol in the fuel tank 7 Check and inflate the tyres to the specified tyre pressure 8 Check and correct the points mentioned in page No 31 9 Turn the ignition switch to ON position Start the engine Caution Avoid usin...

Page 73: ...d nuts with correct torque value 2 Fitness of tyres tyre pressure tread depth 3 All bulbs indicators and horn functioning 4 Smooth functioning of all cables and their free play 5 Smoothness of steering operation 6 Front rear brake function and rear brake lamp working 7 Front fork for any abnormality 8 Spark plug gap and condition of spark plug 9 Air filter element cleanliness 10 Correct idling spe...

Page 74: ...58 Facility available at selected Dealerships only Terms and conditions apply EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details ...

Page 75: ...ions apply Busy Life Easy Servicing Now service your bike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details EXPERT ON WHEELS ...

Page 76: ...ervice the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at selected Dealerships only Terms and conditions apply PICKUP AND DROP ...

Page 77: ...ufacturing defect and in such cases the Company s decision either to repair or replace the affected parts will be final In the event of replacement of parts the Company also reserves the right to use parts of the same brand as the affected parts or any other brand which is used by the Company in the course of manufacture All parts replaced under this warranty will become the property of the Compan...

Page 78: ...e cause for the reported problems produces to such Authorised Main Dealer Authorised Dealer the owner s manual for the concerned vehicle for verification of relevant details 8 This is the only warranty given by the Company for the TVS Jupiter TVS Jupiter Classic TVS Jupiter ZX No employee Dealer or other person is authorised to extend or enlarge this warranty Modifications to this vehicle not appr...

Page 79: ...Rubber rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery tyres and tubes the warranty terms are subject to our agreement with proprietary OEM Parts of the vehicle getting affected due to atmospheric effect environmental factors rusting paint peel off etc However depending on the vehicle usage condition warranty would be accepted up to 2 years from the date of pu...

Page 80: ...rvice including scheduled paid service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Authorised Dealer Vehicles sold or transferred by original retail purchaser Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation Vehicles attached with side cars etc Vehicles which have been taken out of India Vehicles affected by na...

Page 81: ...f free or pay service record sheet of Service Handbook for your record and reference Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS Jupiter TVS Jupiter Classic TVS Jupiter ZX performing good Please note that carrying out the service for your vehicle at scheduled intervals at any of the TVS Motor Company Authorised Main Dealer Autho...

Page 82: ...nder 4 stroke fuel injection air cooled spark ignition engine Cylinder bore 53 5 mm Stroke 48 8 mm Piston displacement 109 7 cc Compression ratio 10 0 5 1 Air filter Dry paper filter element with dry foam Oil filter Wire mesh Lubrication system Forced wet sump Maximum power in kW 5 5 7000 rpm Maximum torque in Nm 8 4 5500 rpm Maximum speed 78 km h Engine idling rpm 1450 100 rpm under warm conditio...

Page 83: ...ASSIS Overall length 1834 mm Overall width 650 mm Overall height 1115 mm Ground clearance unladen 150 mm Wheel base 1275 mm Kerb weight with toolkit and 90 of fuel 107 kg Pay load 130 kg Maximum laden weight 237 kg Steering angle 90 Caster angle 25 Frame High rigidity underbone type Front suspension Telescopic hydraulic Rear suspension Toggle link gas filled hydraulic damper Trail length 93 mm ...

Page 84: ...essure 1 70 kg cm 24 PSI Rear tyre pressure Solo 2 00 kg cm 28 PSI Rear tyre pressure Dual 2 25 kg cm 32 PSI ELECTRICAL Ignition system ECU controlled ignition Spark plug BOSCH UR5KCU CHAMPION RG8MC5 Spark plug gap 1 0 1 1 mm Battery type 12V 4Ah MF battery Generator flywheel magneto 12V 130 W Head lamp 9V 9 5W High beam LED 6V 5W Low beam LED Tail brake lamp 12V 10 5 W Applicable only for Disc Br...

Page 85: ...ster LCD LED indicators High beam indicator lamp 12V LED Low fuel warning lamp 12V LED Economy and power mode indicator lamp 12V LED Malfunction indicator lamp 12V LED ISG malfunction indicator lamp 12V LED Horn 12V DC Fuse 12V 15A x 1 Blade type 12V 10A x 2 Blade type Using the bulb other than the specified rating can result in overloading of the electrical system or premature failure of the bulb...

Page 86: ... ZX CAPACITIES Fuel tank capacity 5 8 l Fuel BS VI Unleaded Petrol Engine transmission oil grade TVS TRU4 SKUUTA oil SAE 10W30 API SL JASO MB Engine oil capacity 750 ml during regular service 800 ml incase of disassembly Transmission oil capacity 100 ml during regular service 120 ml incase of disassembly Front fork oil grade Gabriel Premium front fork oil Front fork oil capacity 84 1 ml per leg Di...

Page 87: ...blic place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their insurance requirements such as the prompt issue and renewal of policies as well as expeditious settlement of claims if any our preferred insurers are ...

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