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TVS HLX PLUS 2019, Manual

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TVS HLX PLUS 2019 Manual Download Page 31

 

PERIODIC SERVICES

Period 

15 months 

18 months 

21 months 

24 months 

27 months 

30 months  

Km 

14500-15000  17500-18000  20500-21000 

23500-24000 

26500-27000 

29500-30000

4

Front fork oil  

– 

R 

– 

– 

– 

– 

2

All fasteners  

I & TI 

I & TI 

I & TI 

I & TI 

I & TI 

I & TI

3

 

Drive chain  

C, A & L 

C, A & L 

C, A & L 

C, A & L 

C, A & L

C, A & L

All bulbs and horn 

I 

I 

I 

I 

I 

I

Head lamp beam 

I & A 

I & A 

I & A 

I & A 

I & A 

I & A

Battery electrolyte level 

I & T 

I & T 

I & T 

I & T 

I & T 

I & T

 

5

Specific gravity and voltage

 

I 

I 

I 

I 

I

I

Brakes 

I & A 

I & A 

I & A 

I & A 

I & A 

I & A

Tyres (air pressure) 

I & A 

I & A 

I & A 

I & A 

I & A 

I & A

6

Idling CO%  

I & S 

I & S 

I & S 

I & S 

I & S 

I & S

It is recommended that maintenance services are done in similar intervals above 30000 km also for good performance of your vehicle.

R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; TI - Tighten; L - Lubricate; S - Set; D - Decarbonise 

2

 

3  

4  

 If necessary                    

Replace if necessary               

Inspect for leak

5  

6  

Recharge if necessary            Idling CO% should be set with the help of exhaust gas analyser and tachometer only

31

MAINTENANCE

MAINTENANCE

Summary of Contents for HLX PLUS 2019

Page 1: ...leage and long lasting performance It also comes with refreshing looks This manual explains the features and operations of your TVS HLX PLUS Please read it carefully and follow the instructions to enj...

Page 2: ...ot possible to warn you about all hazards associated with operating or maintaining the vehicle you must use your own judgement You will find important safety information in following form with corresp...

Page 3: ...orate modifications or improvements on its vehicles at any time without notice and therefore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle P...

Page 4: ...Running in information 05 Safe Riding Tips 06 Know your TVS HLX PLUS 09 Riding your TVS HLX PLUS 23 Maintenance 27 Service Record Sheet 40 Technical Specifications 42 CONTENTS CONTENTS 4...

Page 5: ...he running in is Maximum 50 kmph speed upto 1000 km vary the engine speed for better mating of parts The first service at 500 750 km is most important During running in period all the engine component...

Page 6: ...r vehicle and its controls Remember practice makes you perfect Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you to...

Page 7: ...ly on the handle bar and both feet securely on the foot rest Under no circumstances should both the hands be removed from the handle bar as it is very dangerous Warning Warning Avoid use of mobile pho...

Page 8: ...vehicle EMISSION CONTROL All the TVS motorcycles are tested in the factory for optimum fuel efficiency and lowest possible CO levels Kindly do not disturb the Carburettor settings as this may lead to...

Page 9: ...required for vehicle identification They are also required to assist your Distributor or dealer for operating parts or referring to special information Frame number The frame serial number is stamped...

Page 10: ...oil level 3 Rear brake pedal 4 Kick starter lever 5 Cover frame R screw 6 Rear shock absorber R 7 Pillion foot rest R 8 Muffler assembly 9 Fuel tank cap VEHICLE LEFT SIDE VEHICLE RIGHT SIDE 7 6 5 4 8...

Page 11: ...amp assembly 3 Rear turn signal lamp R 4 Rear number plate 5 Pillion foot rest L 6 Rear turn signal lamp L 7 Mirror L 2 1 3 4 5 2 7 1 5 6 3 4 LOCATION OF PARTS VEHICLE FRONT SIDE 1 Front turn signal l...

Page 12: ...can start the engine and operate turn signal lamp brake lamp and horn 3 LOCK position TVS HLX PLUS steering can be locked in both left and right directions To lock the steering turn the handle bar all...

Page 13: ...signal lamp switch knob is pushed to the right side the right side turn signal indicator lamp flashes 6 Neutral indicator N The green lamp glows when the vehicle is in neutral condition and the igniti...

Page 14: ...ressing the lever disengages the drive 5 Pass by switch for ES KS The head lamp high beam glows when the pass by switch knob PASS is pressed Press the knob intermittently while overtaking another vehi...

Page 15: ...change lanes or take turns Be sure to switch OFF the lamp after negotiating the lanes or turns Use appropriate head lamp high low beam as per the traffic and road conditions for your safety and to avo...

Page 16: ...of brake 3 4 Handle bar right side for KS model Note ES Electric Starter KS Kick Starter FUEL TANK CAP To open the fuel tank cap move away the protection lid A from its position Insert the key into t...

Page 17: ...l cock lever in ON position and if the fuel in the tank reaches reserve level you may experience engine sluggishness and jerky feeling Take the vehicle to the left side of the road while taking care o...

Page 18: ...eel and down shifting to lower gears by pressing the front end of the lever by toe once for each gear ALL GEAR DOWN exclusively for Nigeria Shifting into the higher gears from neutral position is acco...

Page 19: ...AND TVS HLX PLUS is equipped with centre and side stand To place the vehicle on the centre stand 1 hold the handle bar left grip with left hand and pillion handle with right hand Place your foot firml...

Page 20: ...forward at 3 and take out 2 3 1 Reassembly 1 Assemble the cover frame by carefully sliding the rear portion 3 on to the hook on the frame while ensuring the availability of rubber cushion on the hook...

Page 21: ...ervice Centre Caution SMART PHONE CHARGERS An all new smart phone charging port has been provided above the speedometer assembly of your vehicle Please follow the guidelines provided for using it prop...

Page 22: ...mobile may vary depending on the mobile battery s state of charge The flap in the unit has been designed to prevent water entry and is not replaceable TVS is not responsible for any damage to mobile...

Page 23: ...cuts Battery Proper working of horn brake lamp turn signal lamps and neutral lamp Electrolyte level page no 33 Lighting Head lamp high low beam turn signal lamps speedo lamps and tail lamp Steering Sm...

Page 24: ...ow lack of power At this point you should shift to a lower gear so that the engine will again be operating in its normal power range Shift gears rapidly to prevent the motorcycle from losing momentum...

Page 25: ...by shifting to a lower gear Stopping and parking 1 Close the throttle completely and apply both brakes simultaneously 2 Down shift the gears as road speed decreases Bring the engine to neutral positi...

Page 26: ...rettor and fuel lines Tyres Low tyre pressure has the same adverse effect on a vehicle as of loading the vehicle heavily The drag on the vehicle will be increased resulting decreased fuel economy Furt...

Page 27: ...and wheel components etc are key items and require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by TVS M...

Page 28: ...gal filter C C C Spark plug C A C A C A C A R Compression pressure I I Air cleaner elements I C I C I C I C I C Engine breather pipe C C C C 2 Carburettor assembly C A C A C A C A 2 Tappet clearance I...

Page 29: ...only PERIODIC SERVICES Period 1 month 3 months 6 months 9 months 12 months Km 500 750 2500 3000 5000 6000 8500 9000 11500 12000 3 Drive chain C A L C A L C A L C A L C A L All bulbs and horn I I I I...

Page 30: ...trifugal filter C C C Spark plug C A C A C A R C A C A Compression pressure I I I I I Air cleaner elements I C I C R I C I C I C Engine breather pipe C C C C C C 2 Carburettor assembly C A C A C A C A...

Page 31: ...T I T I T I T 5 Specific gravity and voltage I I I I I I Brakes I A I A I A I A I A I A Tyres air pressure I A I A I A I A I A I A 6 Idling CO I S I S I S I S I S I S It is recommended that maintenan...

Page 32: ...s Clean and lubricate with fresh grease every 12000 km Swing arm shaft Grease every 2 years Front brake and throttle cables Lubricate at ends using grease in all services LUBRICATION SCHEDULE Applicat...

Page 33: ...the terminals Always connect the positive terminal first and then negative to avoid sparking Do not obstruct bend or change the routing of the air vent tube of battery Make sure that the vent tube is...

Page 34: ...istributor or Dealer Authorised Service Centre Fuse 10A 0 6 0 8 mm Tip colour Condition of engine Light brown Good combustion White or Glazed Hot engine Lean burn Dry or wet black Rich mixture High ca...

Page 35: ...er free play periodically by means of clutch cable adjuster at arm clutch release If you find the play is more or less adjust in the following way 1 Ensure that the engine is cold 2 Loosen the lock nu...

Page 36: ...load by shifting the adjuster to the required notch according to the different load and road conditions The more you compress the shock absorber spring the more it becomes stiff BRAKES Front brake 1...

Page 37: ...the index mark 1 on the cam brake should be within the range on the wear limit indicator 2 on the front and rear brake panel assembly In case of the mark going beyond consult the nearest Authorised T...

Page 38: ...ead to skidding and loss of control Be sure that the tyre pressure is within the specified limits at all times FRONT WHEEL REMOVAL 1 Remove axle nut 1 along with a washer from front wheel axle 2 Pull...

Page 39: ...ke out the wheel assembly along with the brake panel assembly 5 For locating and reassembling the rear wheel easily engage gear This will arrest the free movement of the drum sprocket 6 Reverse the pr...

Page 40: ...ccurs earlier 3 3rd service between a 5000 6000 km or b 6 months from the date of purchase whichever of the two occurs earlier 4 4th service between a 8500 9000 km or b 9 months from the date of purch...

Page 41: ...1 months from the date of purchase whichever of the two occurs earlier 9 9th service between a 23500 24000 km or b 24 months from the date of purchase whichever of the two occurs earlier 10 10th servi...

Page 42: ...ling rpm 1400 100 rpm Starting system Kick starter and Electric starter Under warm condition TRANSMISSION Clutch Wet Multi plate type Transmission 4 Speed constant mesh Gear shift pattern All up heel...

Page 43: ...swing arm Trail length 65 mm TYRE Front tyre 2 75 x 17 4 Ply rating Rear tyre 3 00 x 17 6 Ply rating Tyre pressure 2 Front 1 75 kg cm 25 PSI 2 Rear Solo 2 00 kg cm 28 PSI 2 Rear Pillion 2 25 kg cm 32...

Page 44: ...litres Engine cum transmission oil and capacity 900 ml Front fork oil and capacity IOC teleshockab oil 145 2 5 ml per leg Specifications are subject to change without notice Using the bulb other than...

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