Tuthill SOTERA 400B Series Owner’S Operation And Safety Manual Download Page 1 | Manualshive

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Owner’s Operation and Safety Manual

400B Series

Electric Diaphragm Pumps

English original instuctions

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Summary of Contents for SOTERA 400B Series

Page 1: ...Owner s Operation and Safety Manual 400B Series Electric Diaphragm Pumps English original instuctions ...

Page 2: ...s operation Maximum sound level 76 6 dBA Fluid Compatibility The 400B Series pump is compatible with most agricultural and industrial chemicals and lubricants Model numbers reference the diaphragm material Always refer to the Sotera Chemical Resistance Guide at sotera com to determine proper materials of construction for the fluids you pump Models that begin with SS example SS415B contain Santopre...

Page 3: ...DC depending on model Where applicable use the supplied battery cable to supply power to the pump from a 12 or 24 VDC battery A 30 amp fuse 20 amp fuse on 24 VDC motors should be installed on the battery cable see wiring diagram below to protect the wire in case of electrical short ELECTRICAL INSTALLATION DANGER Be certain the power switch is OFF prior to connecting the battery clamps power cables...

Page 4: ...luid for the fluids being pumped DO NOT USE PRESSURIZED WATER OR PRESSURIZED AIR to flush your Sotera Systems pumps Damage to the equipment will occur if flush water pressure exceeds 15 psi 1 bar Instead submerge the suction tube or inlet adapter in clean water and dispense water by operating the pump Dispose of the flush water properly After flushing pump air to remove as much water as possible I...

Page 5: ...e was horizontal with pump Add 3 feet of hose for each 1 foot of vertical rise 3 OTHER LOSSES Elbows quick disconnects swivels and check valves in outlet or inlet hoses will restrict the flow Add the estimated length of hose for each component used 4 Viscosity Correction Chart Motor Gear Assembly Removal Refer to exploded view of pump on page 5 1 If possible position pump with sight caps down 2 Re...

Page 6: ...ge with Inserts 2 20 Screw 1 4 20 x 750 LG 4 21 Outlet Check Valve 4 22 Ball 8 23 Yoke Assembly 1 24 Diaphragm Assembly 2 25 O Ring EPDM 007 8 26 PHM Screw 10 24 x 5 LG 8 27 Diaphragm Cover Gasket EPDM 2 28 Diaphragm Covers 2 1 2 3 18 9 17 19 18 4 5 6 8 7 9 10 11 12 13 14 15 16B 16A 21 22 23 24 26 25 27 28 9 19 9 17 Item UL Listed CE Certified Motors Qty 16A 12V DC CE Compliant Exploson Proof 1 16...

Page 7: ...8 19 Screw 1 4 10 x 1 25 2 1 2 3 4 5 4 6 7 8 9 10 11 12 13 14 15 17 16 18 19 Model 445 Mix Go pump with one way valve on outlet 2011 EPA 165 45 no backfilling mandate Valve is compliant with tamper proof wire routed through Eyelet in valve A Eyelet in pump base B Eyelet on tank C Tamper proof wire A B C 2011 EPA 165 45 No Back Fill One Way Outlet Valve Mixing Move handle item 15 so it is pointing ...

Page 8: ...4 3 2 1 8 9 10 11 12 13 14 15 16 Bottom Suction Kit 400KTG9341 Top Suction Kit 400KTG9342 17 22 20 21 18 19 KIT 400KTG9341 Instructions 1 Use PTFE tape or thread sealant on all joints 2 Thread 2 cam adapter item 21 into tank discharge valve and tighten 3 Assemble remaining fittings as shown 4 Close valve on pump outlet hose 5 Connect cam Adapter item 21 on suction hose to tank 6 Open tank valve th...

Page 9: ... NPT 2 Buttress O N A ADAPTER 2 NPT TANK 1 NPT 2 NPT P1 400F6679 90 Inlet NPT Threads 1 NPT N A P2 90 Inlet BSPP Threads 1 BSPP N A Suction Tube Options Item Part Number Description Qty Q 1200KTG9099 Steel Extendable Suction Tube 1 R 400F1855 Poly Extendable Suction Tube 1 S 445F1863 Poly Extendable Suction Tube with Bellows End 1 Q R Inlet Configuration AA Inlet Configuration BB Inlet Configurati...

Page 10: ...oof 16A 15 14 13 12 6 11 400G9734 Motor Assy 12V DC 16B 15 14 13 12 6 11 400G9735 Motor Assy 115V AC 16B 15 14 13 12 6 11 Motor Assy 24V DC UL Listed Exp Proof 16A 15 14 13 12 6 11 Motor Assy 12V DC CE Compliant Exp Proof 16A 15 14 13 12 6 11 445KTG9128 445 EPDM Seal 16 8 6 4 445KTH1492 445 Recirculation Valve Rebuild 1 11 12 13 2 14 15 Kits Reference Master Parts Matrix on page 5 Kit for SS445 Mo...

Page 11: ...the nozzle should be slightly more than 1 3 4 when pressed fully into place 1 Place the nozzle into the container to be filled BEFORE turning the pump on 2 After pumping shut off the valve handle then gently shake the nozzle BEFORE removing it from the container The spout will open when it senses pressure greater than one 1 pound per square inch psi Flow restriction will be minimal Installation Pr...

Page 12: ...7 8 Configuration EE Chemtraveller Short Frame 825 Digital Meter 1 x 9 EPDM Hose 1 x 12 EPDM Hose 1 Ball Valve Nozzle Anti Drip Tip 1 Ball Valve 1 Female Camlock Coupler w 1 NPT Male Threads 1 Poly Short Nipple 3 1 Straight Hose Barbs and 1 90 Hose Barb 4 Hose Clamps SS435BCEXP 12V DC CE Compliant Explosion Proof Santoprene EPDM Pages 7 8 Configuration EE Chemtraveller Short Frame 825 Digital Mete...

Page 13: ...e Camlock Coupler w 2 Female NPT Threads 2 x 1 Poly Reducer Bushing 1 x 39 EPDM Hose 1 x 12 EPDM Hose 1 Ball Valve Nozzle Poly Telescoping Suction Tube 23 40 4 Hose Barbs and Clamps SS465BEXP 115V AC UL Listed Explosion Proof Santoprene EPDM Pages 7 8 Configuration EE Chemtraveller Tall Frame 825 Digital Meter 1 x 9 EPDM Hose 1 x 12 EPDM Hose 1 Ball Valve Nozzle Anti Drip Tip 1 Ball Valve 1 Female...

Page 14: ...y Faulty or missing gaskets Loose bolts Cracked component Shorten duty cycle Replace motor Install all gaskets specified in parts list Torque all 1 4 torx head bolts to 75 in lbs Torque hex head 1 4 20 motor bolts to 50 in lbs Replace defective component Regulatory Compliance Information The 400B CE series pumps comply with the European Directive 2006 42 EC Machinery Directive The following standa...

Page 15: ... the Manufacturer in accordance with Manufacturer s instructions FOB Factory The remedies contained herein shall constitute the sole recourse of the Buyer against the Manufacturer for breach of warranty IN NO EVENT SHALL THE MANUFACTURER S LIABILITY FOR ANY CLAIM FOR DAMAGES ARISING OUT OF THE MANUFACTURE SALE DELIVERY OR USE OF THE GOODS EXCEED THE PURCHASE PRICE The foregoing warranties will not...

Page 16: ...Fort Wayne Indiana 46809 P 800 634 2695 260 747 7524 F 800 866 4861 www sotera com www tuthill com Tuthill UK LTD Birkdale Close Manners Industrial Estate Ilkeston Derbyshire DE7 8YA UK P 44 0 115 932 5226 F 44 0 115 932 4816 400F3395 Rev 13 ...

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