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Tuthill KINNEY KSVB 100, Installation Operation Maintenance Repair Manual, Page: 1 / 24

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Tuthill KINNEY KSVB 100 Installation Operation Maintenance Repair Manual Download Page 1

KINNEY

® 

KSVB™ SERIES

Manual 1863-2

Oil Lubricated, Rotary Vane Vacuum Pumps

INSTALLATION
OPERATION
MAINTENANCE
REPAIR

WARNING

DO NOT OPERATE

BEFORE READING MANUAL

07/2014

LEADING THE SEARCH FOR NEW SOLUTIONS

4840 West Kearney Street, P. O. Box 2877

Springfield, Missouri USA 65801-2877

Tel 417 865-8715 800 825-6937 Fax 417 865-2950

www.tuthillvacuumblower.com

Summary of Contents for KINNEY KSVB 100

Page 1: ...TALLATION OPERATION MAINTENANCE REPAIR WARNING DO NOT OPERATE BEFORE READING MANUAL 07 2014 LEADING THE SEARCH FOR NEW SOLUTIONS 4840 West Kearney Street P O Box 2877 Springfield Missouri USA 65801 2877 Tel 417 865 8715 800 825 6937 Fax 417 865 2950 www tuthillvacuumblower com ...

Page 2: ...dily injury Take precautions to avoid prolonged or excessive exposure to oil mist or process materials emanating from the discharge of the pump Do not allow the pump to discharge into a closed or inadequately ventilated room Always use a discharge oil mist eliminator unless the pump discharge is discharged to outside atmosphere Laws and ordinances may pertain to your local area regarding discharge...

Page 3: ...G UP 9 2 2 INLET CONNECTION 9 2 3 CONNECTION TO EXHAUST SIDE 9 2 4 OIL FILLING 9 2 5 ELECTRICAL CONNECTION 10 2 6 OPERATION 10 2 7 SHUTDOWN 10 SECTION 3 MAINTENANCE 10 MAINTENANCE SCHEDULE CHART 11 3 1 OIL LEVEL 11 3 2 OIL CHANGING AND REPLACING THE OIL FILTER 12 3 3 EXHAUST FILTERS REPLACEMENT 12 3 4 GAS BALLAST VALVE CLEANING 12 3 5 INLET FLANGE DIRT TRAP CLEANING 12 3 6 ANTI SUCK BACK VALVE CHE...

Page 4: ...ases or gases mixtures For pumping of oxygen or other highly reactive gases with a greater concentration than atmospheric concentration 20 For working in flammable or explosive environment For all these cases special materials must be used In case of doubt please contact Tuthill Vacuum Blower Systems OTHER WARNINGS Liquid and solid particles must not enter the pump Install the adequate filters sep...

Page 5: ... 38 5 28 47 32 54 38 64 51 87 5 62 105 Ultimate Partial Pressure without Gas Ballast torr mbar 375 0 5 375 0 5 375 0 5 375 0 5 375 0 5 375 0 5 375 0 5 375 0 5 Ultimate Total Pressure with small gas ballast torr mbar 0 6 0 8 0 6 0 8 0 6 0 8 0 6 0 8 0 6 0 8 0 6 0 8 Ultimate total pressure with standard gas ballast torr mbar 0 6 0 8 0 6 0 8 1 1 1 5 1 1 1 5 1 1 1 5 1 1 1 5 1 1 1 5 1 1 1 5 Water vapor ...

Page 6: ... 6 10 7 48 3 15 0 43 3 94 2 25 7 76 mm 231 58 44 89 157 211 173 246 50 211 211 19 280 65 356 56 155 190 80 11 100 57 187 KSVB 25 A L M 230 V 10 83 275 7 6 193 8 19 208 115 V 60 Hz only 10 83 275 9 25 235 8 82 224 3Ø 9 09 231 8 23 209 Motor size specific dimensions TYPICAL PUMPING SPEED CURVES All dimensions are shown in both inches and millimeters ...

Page 7: ... 78 16 7 16 7 20 1 1 57 8 66 5 91 1 69 425 mm 284 160 74 235 46 255 265 217 350 143 425 510 40 220 150 43 16 73 KSVB 65 in 12 6 6 69 3 74 10 1 97 10 47 10 39 8 50 13 78 18 9 18 9 22 2 8 46 8 46 5 91 2 05 18 9 mm 320 170 95 254 50 266 264 216 350 480 480 565 215 215 150 52 480 All dimensions are shown in both inches and millimeters ...

Page 8: ...limeters TYPICAL PUMPING SPEED CURVES A B C D E F G H J K L M N P Q R S T U in 8 23 3 74 10 16 12 60 15 75 10 67 9 66 10 67 11 42 13 78 6 30 29 72 23 23 12 99 2 09 8 86 1 06 8 86 5 91 mm 209 95 258 320 400 271 220 271 290 350 160 755 590 330 53 225 27 225 150 ...

Page 9: ...ALLATION It is essential to observe the following instructions step by step to ensure safe start up Start up may only be conducted by trained specialists 2 1 SETTING UP The pump must be set up or mounted horizontally on a flat surface Special mounting is not required In order to avoid over heating of the pump an undisturbed fresh airflow to the pump is necessary The following ambient operating env...

Page 10: ...ndensable vapors a gas ballast valve must be used The vacuum pump must be run for 30 minutes prior to operation with the inlet connection closed in order to reach the operating temperature of about 165 F 75 C Condensable vapors can only be processed above the minimum operating temperature After use the pump has to be left running for an additional 30 minutes with the inlet connection closed to cle...

Page 11: ...NTENANCE JOB FREQUENCY SECTION Check the oil level Daily 3 1 Check the oil condition Depends on process 3 2 First oil change After 150 hours of operation 3 2 Subsequent oil changes Every 500 hours of operation or 3 months 3 2 Replace oil filter At each oil change 3 2 Replace the exhaust filter If oil mist at exhaust or annually 3 3 Clean the dirt trap Monthly 3 5 Check the anti suckback valve Annu...

Page 12: ...change it if necessary 3 4 GAS BALLAST VALVE CLEANING NOTE KSVB 25 requires gas ballast replacement To clean the gas ballast valve disassemble the fan cover and the fan Unscrew the locking ring Remove the plug and the gas ballast valve by using a long M10 screw or 3 8 16 UNC screwed in the valve and pulling on the screw Clean the membrane the seat and the RILSAN tube Reassemble in the reverse sequ...

Page 13: ...tly Motor protection switch incorrectly set Set motor protection switch properly Operating voltage does not match motor Replace Motor Motor is malfunctioning Replace Motor Oil Temperature is below 54 F 12 C Heat pump or pump oil or use different grade Oil is too viscous Use appropriate oil grade Exhaust filter exhaust line is clogged Replace filter or clean exhaust line Pump has seized jammed Repa...

Page 14: ...14 KSVB 25 EXPLODED VIEW ...

Page 15: ... Bearing 1 22 Radial Shaft Seal 1 23 End Bearing Plate 1 24 Inlet Spring 1 25 Anti suckback Valve 1 26 O Ring 4 27 Inlet Adapter 1 ITEM DESCRIPTION QTY 28 Dirt Trap 1 29 Intake Flange 1 29 Intake Flange 1 30 Screw 4 31 O Ring 1 32 Reduction O Ring 1 32 Reduction 1 33 Valve Plate 1 34 Valve Stop 1 35 Centering Pin 2 36 Washer 1 37 Nut 2 38 Flat Gasket 1 39 Grid 1 40 O Ring 2 41 Plug Slotted 2 42 Ex...

Page 16: ...16 KSVB 40 EXPLODED VIEW ...

Page 17: ... 23c Screw 1 23d Tie Rod Set of 4 1 23e Terminal Box 1 23f Terminal Board 1 24 Fan 1 25 Fan Cover 1 26 Lifting Lug 1 ITEM DESCRIPTION QTY 27 O Ring 1 28 Spring 1 29 Intake Valve 1 30 Intake Flange 1 31 O Ring 1 32 O Ring 1 33 Filter 1 34 Locking Screw 4 35 Intake Flange 1 36 Intake Flange 1 37 Washer 4 38 Nut 8 39 Oil Filter 1 40 Nipple 1 41 Screw 4 42 Oil Filter Holder 1 43 O Ring 1 44 Flat Gaske...

Page 18: ...18 KSVB 65 EXPLODED VIEW ...

Page 19: ... Electrical Rotor 1 24b Motor Ring 1 24c Terminal Box 1 24d Terminal Board 1 25 Screw 26 Tie Rod Set of 4 1 27 Fan 1 28 Fan Cover 1 ITEM DESCRIPTION QTY 29 Lifting Lug 1 30 O Ring 1 31 Spring 1 32 Intake Valve 1 33 Intake Flange 1 34 O Ring 1 35 O Ring 1 36 Filter 1 37 Locking Screw 4 38 Intake Flange 1 38 Intake Flange 1 39 Washer 4 40 Nut 8 41 Oil Filter 1 42 Nipple 1 43 Screw 4 44 Oil Filter Ho...

Page 20: ...20 KSVB 100 EXPLODED VIEW ...

Page 21: ... 1 25a Key 1 25b Fan 1 25c Fan Cover 1 25d Terminal Box 1 25e Terminal Board 1 26 Lifting Lug 1 KSVB 100 PARTS LIST ITEM DESCRIPTION QTY 27 O Ring 1 28 Spring 1 29 Intake Valve 1 30 Intake Flange 1 31 O Ring 1 32 O Ring 1 33 Filter 1 34 Locking Screw 4 35 Intake Flange 1 35 Intake Flange 1 36 Washer 4 37 Nut 8 38 Screw 3 39 Valve Stop 1 40 Valve 1 41 Pipe 1 42 Gasket 1 43 Oil Recovery Pipe 1 44 Ri...

Page 22: ...costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE After Buyer s submission of a claim as provided above and its a...

Page 23: ...___ Location__________________________________________________________________ City State Province ZIP Postal Code Country PLEASE CHECK ONE Vacuum Furnace Vacuum Coating Pharmaceutical Semiconductor Electronics Food Meat Packing Gas Petrochemical Other _________________________ Telephone _____________________ E mail _________________________ Model _________________________ Serial Number __________...

Page 24: ...ED IN THE UNITED STATES ATTN CUSTOMER SERVICE VACUUM PRODUCTS TUTHILL VACUUM BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO 65890 2150 POSTAGE WILL BE PAID BY ADDRESSEE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 2912 SPRINGFIELD MO ...

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