Tuthill FR700V Series Manual Download Page 3

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INSTALLATION AND OPERATION MANUAL

About This Manual 

From initial concept and design through its final production, your Fill-Rite pump is built to give you years of trouble free use. To ensure it provides that service, 

it is critical that you 

read this entire manual prior to attempting to install or operate your new pump

. Become familiar with the terms and diagrams, and pay close attention to the highlighted areas 

with the following labels:

 
 
 
 
 
 
 
 
 
 
 

At Tuthill, your satisfaction with our products is paramount to us. If you have questions or need assistance with your product, please contact us at 1-800-634-2695 (M-F 8 AM–6 PM ET).

WARNING!

 Emphasizes an area in which personal injury or even death 

may

 result from failure to follow instructions properly. Mechanical damage may  

also occur.  

IMPORTANT! 

These boxes contain information that illustrates a point that may save time, or be key to proper operation, or clarifies a step.

CAUTION!

 Failure to observe a “Caution” may cause damage to the equipment. 

Safety Information 

WARNING!

 Electrical wiring should be performed ONLY by a licensed electrician in compliance with local, state, and national electrical code NEC/ANSI/NFPA 

70, NFPA30, and NFPA 30A, as appropriate to the intended use of the pump. Threaded rigid conduit, sealed fittings, and conductor seal should be used. The 
pump must be properly grounded. Improper installation or use of this pump can result in serious bodily injury, or death! 

1.  NEVER smoke near the pump, or use the pump near open flames when pumping a flammable liquid! Fire can result!
2.  A “Fill-Rite” Filter should be used on the pump outlet to insure no foreign material is transferred to the fuel tank.
3.  Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks.
4.  Storage tanks should be securely anchored to prevent shifting or tipping when full or empty.
5.  To minimize static electricity build up, use only static wire conductive hose when pumping flammable fluids, and keep the fill nozzle in contact with the  

container being filled during the filling process.

6.  The pump motor is equipped with thermal overload protection; if overheated, the motor will shut off to prevent damage to the windings. If this happens,  

TURN THE PUMP OFF! When the motor cools, it will restart without warning if the power is on. 

WARNING!

 This product should not be used to transfer fluids into 

any type of aircraft.  

WARNING!

 This product is not suited for use with fluids intended 

for human consumption or fluids containing water. 

Installation 

The Fill-Rite FR700V 

Series

 pump is designed to offer several different mounting configurations. It can be mounted on a skid tank using the tank adapter supplied with the pump (see 

attached diagrams), or mounted on a concrete island using an optional pedestal adapter (available through your Fill-Rite distributor). Regardless of mounting style, all tanks must be 
properly vented.

The FR700V Series pump has a built in check valve to reduce unsafe excess pressure from thermal expansion of the fluid. It also features an integral bypass valve to help minimize 
wear when the pump is operating with the nozzle closed.

CAUTION!

 Do not use additional check valves or foot valves unless they have a proper pressure relief valve built into them. Note that additional check valves will 

reduce rate of flow.

Summary of Contents for FR700V Series

Page 1: ...MADE IN USA FR700V SERIES FUEL TRANSFER PUMPS Installation and Operation Manual ...

Page 2: ...products can be found at fillrite com MODEL SERIAL PURCHASE DATE Thank You Thank you for your loyalty to the Fill Rite brand of fuel transfer pumps Your safety is important so please read and thoroughly understand the procedures set forth in this manual In addition please save these instructions for future reference and record the model serial number and purchase date of your fuel transfer pump Pr...

Page 3: ...r should be used on the pump outlet to insure no foreign material is transferred to the fuel tank 3 Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks 4 Storage tanks should be securely anchored to prevent shifting or tipping when full or empty 5 To minimize static electricity build up use only static wire conduct...

Page 4: ... detailed information Typical Island Installation Materials 1 threaded suction pipe cut to extend 32 1 2 above the island FRPA125 Pedestal Kit includes Pedestal Pipe Base Coupler Threaded pipe joint sealant appropriate for application Installation Procedure 1 Remove the coupler from the pedestal pipe by loosening the set screws 2 Slip the pedestal pipe pump base assembly over the 1 suction pipe 3 ...

Page 5: ...00AS available through your Fill Rite distributor This kit contains the necessary fittings and tubing to complete the installation as pictured in this section and supplying your own anti siphon line NOTE This kit ONLY works for adapter kit tank top installations If not using the KIT700AS you will need the KIT700AVB This will allow you to connect a line either back to the tank or to the bung adapte...

Page 6: ...re for compatibility with the equipment to be installed Maximum amperage on this wire is 1 amp The AUX wire must be insulated and enclosed in the junction box if not used 1 Remove the junction box cover and straighten the wires to make sure the stripped wire ends are accessible outside the junction box 2 Connect the pump wires to the power supply lines according to the diagram Be certain to proper...

Page 7: ...al lift Easy access strainer Automatic bypass valve 2 threaded base for tank openings Constant Amp Draw service factor of 1 0 115VAC 60Hz 5 5 amps 230VAC 60Hz 2 4 amps Overall Dimensions Model FR700V 710V 14 15 wide X 11 825 high x 11 5 deep Model FR701V 14 15 wide X 16 6 high x 11 675 deep Model FR711V 15 25 wide x 16 1 high x 14 1 deep Shipping Weight FR700V 54 lbs FR701V 61 lbs FR710V 54 lbs FR...

Page 8: ...Shut Off Nozzle Arctic Duty Diesel X X FRNA100DAU00 1 Auto Shut Off Nozzle Arctic Duty Diesel X X Accessories A wide variety of accessories are available to help you maximize the performance of your FR700V Series pump Listed below are the applicable available accessories for your spe cific product Please contact your authorized Fill Rite distributor to purchase the accessories you need Troubleshoo...

Page 9: ... and inspect valve must move freely be free of debris 4 Vanes sticking Check vanes and slots of wear 5 Excessive rotor or vane wear Inspect rotor vanes for excessive wear or damage replace if necessary 6 Hose or nozzle damage Replace hose or nozzle 7 Plugged filter Replace filter 8 Low fluid level Fill tank Pump runs slowly 1 Incorrect voltage Check incoming line voltage while pump is running 2 Va...

Page 10: ...PANY AND MUST NOT BE SUBMITTED TO OUTSIDE PARTIES FOR EXAMINATION WITHOUT THE CONSENT OF SAID COMPANY MATERIAL ECN NUMBER DATE REV 64 µ AA MAX UNLESS OTHERWISE SP TWO PLACE DECIMAL THREE PLACE DECIMAL FOUR PLACE DECIMAL ANGULAR MACHINED SURFACE FINISH DENOTES DIMENSION CRITICAL TO QUALITY C R PART NUMBER KIT700BD MUST BE RoHS COMPLIANT NOTICE DIMENSIONS ARE IN INCHES THIS DRAWING AND THE PRINCIPLE...

Page 11: ...1 FR700V FR701V FR710V FR711V Parts List 2 3 3 4 No Part Kit Description Qty 1 700H0128 1 Outlet Flange 1 FR710V Parts FR701V Parts List The FR701V configuration adds a 807C Series mechanical meter inlet meter flange outlet meter flange the associated attaching hardware and gaskets This package is available in gallon or liter register FR711V Parts List The FR711V configuration adds a 901C Series m...

Page 12: ...25 Aviation Drive Fort Wayne Indiana 46809 USA P 800 634 2695 01 260 747 7524 F 800 866 4681 tuthill com fillrite com sotera com for products sold outside the US and Canada Please refer to the tag on your particular product for its particular compliance data The following standards were used to show compliance in the European Union EN IEC 60079 0 2018 Ed 7 Explosive atmospheres Part 0 Equipment Ge...

Page 13: ...MADE IN USA POMPES DE TRANSFERT DE CARBURANT SÉRIE FR700V Manuel d installation et d utilisation ...

Page 14: ...MODÈLE N DE SÉRIE DATE D ACHAT Merci Merci pour votre loyauté envers la marque de pompes de transfert de carburant Fill Rite Votre sécurité est importante c est pourquoi nous vous invitons à lire et à bien comprendre les instructions figurant dans ce manuel En outre veuillez conserver ce manuel pour tout référence ultérieure et y consigner le modèle le numéro de série et la date d achat de la pomp...

Page 15: ... de la pompe pour éviter de transférer toute matière étrangère vers le réservoir de carburant 3 L étanchéité des joints et raccords de tuyauterie filetés doit être assurée au moyen d une pâte ou d un ruban d étanchéité adapté afin de minimiser les risques de fuite 4 Les cuves de stockage devront être solidement ancrées afin d empêcher tout déplacement ou basculement lorsqu elles sont vides ou plei...

Page 16: ...ériaux Tuyau d aspiration fileté de 1 1 4 po coupé pour dépasser de 825 mm 32 1 2 po au dessus de l îlot Trousse socle FRPA125 comprend le tuyau la base et le coupleur de socle Pâte d étanchéité pour filetage de tuyau adaptée à l utilisation considérée Installation 1 Desserrer les vis de fixation pour détacher le coupleur du tuyau de socle 2 Enfiler l ensemble tuyau de socle et base de pompe sur l...

Page 17: ...Cette trousse contient les raccords et le tube nécessaires pour effectuer l installation illustrée dans cette section et fournir une conduite anti siphonnage au système REMARQUE Cette trousse convient UNIQUEMENT aux installations sur dessus de citerne avec trousse d adaptation Si la trousse KIT700AS n est pas utilisée alors la trousse KIT700AVB est nécessaire Elle permet de raccorder une conduite ...

Page 18: ... installer Le courant maximal à travers ce conducteur est 1 A Le conducteur AUX doit être isolé et enfermé dans la boîte de jonction s il n est pas utilisé 1 Retirer le couvercle de la boîte de jonction électrique et redresser les conducteurs afin que les extrémités dénudées soient accessibles à l extérieur de la boîte de jonction 2 Raccorder les conducteurs de la pompe aux conduites d alimentatio...

Page 19: ...on Tamis facile d accès Soupape de dérivation automatique Base taraudée de 2 po pour les ouvertures de citerne Courant consommé en régime continu facteur de surcharge de 1 0 115 Vca 60 Hz 5 5 A 230 Vca 60 Hz 2 4 A Dimensions hors tout Modèle FR700V 710V lxhxp 359 mm x 300 mm x 292 mm 14 15 po x 11 825 po x 11 5 po Modèle FR701V lxhxp 359 mm x 422 mm x 297 mm 14 15 po x 16 6 po x 11 675 po Modèle F...

Page 20: ...nage rouge X X N100DAU13G Pistolet 1 po à arrêt automatique très haut débit Diesel gainage vert X X FRNA075DAU10 Pistolet 3 4 po à arrêt automatique service arctique Diesel X X FRNA100DAU00 Pistolet 1 po à arrêt automatique service arctique Diesel X X Accessoires Une grande variété d accessoires est proposée pour optimiser le fonctionnement de la pompe série FR700V Les accessoires proposés pour ce...

Page 21: ...sure des palettes et des rainures 5 Usure excessive du rotor ou des palettes Voir si le rotor et les palettes présentent des dommages ou une usure excessive les changer s il y a lieu 6 Flexible ou pistolet endommagé Changer le flexible ou le pistolet 7 Filtre colmaté Changer le filtre 8 Niveau de liquide insuffisant Remplir la citerne La pompe tourne lentement 1 Tension incorrecte Contrôler la ten...

Page 22: ...S AND ARE NOT TO BE COMMUNICATED DISCLOSED REPRODUCED OR USED EXCEPT AS PREVIOUSLY AUTHORIZED IN WRITING BY SAID COMPANY AND MUST NOT BE SUBMITTED TO OUTSIDE PARTIES FOR EXAMINATION WITHOUT THE CONSENT OF SAID COMPANY MATERIAL ECN NUMBER DATE REV 64 µ AA MAX UNLESS OTHERWISE SP TWO PLACE DECIMAL THREE PLACE DECIMAL FOUR PLACE DECIMAL ANGULAR MACHINED SURFACE FINISH DENOTES DIMENSION CRITICAL TO QU...

Page 23: ... FR710V FR711V 2 3 3 4 Rep Réf pièce trousse Description Qté 1 700H0128 Bride de sortie 1 po 1 Liste des pièces FR710V Liste des pièces FR701V La configuration FR701V compte en plus un compteur mécanique série 807C une bride d entrée de compteur une bride de sortie compteur la visserie de fixation associée et des joints Cet ensemble est proposé avec comptage en gallons ou en litres Liste des pièce...

Page 24: ... com sotera com Des certificats de conformité pour la sécurité ont été obtenus auprès des organismes suivants pour les produits vendus en dehors des États Unis et du Canada Voir les données de conformité particulières du produit considéré sur son étiquette Les normes suivantes ont été utilisées pour établir la conformité dans l Union européenne EN CEI 60079 0 2018 7e éd Atmosphères explosives Part...

Page 25: ...MADE IN USA BOMBAS DE TRANSFERENCIA DE COMBUSTIBLE SERIE FR700V Manual de instalación y operación ...

Page 26: ...individuales en fillrite com N º DE MODELO N º DE SERIE FECHA DE COMPRA Gracias Gracias por su lealtad con la marca Fill Rite de bombas de transferencia de combustible Su seguridad es importante por eso lea y entienda completamente los procedimientos expuestos en este manual Además guarde estas instrucciones para futura referencia y registre el modelo número de serie y fecha de compra de su bomba ...

Page 27: ...aterial extraño se transfiera al tanque de combustible 3 Las juntas de tuberías roscadas y las conexiones se deberían sellar con un sellador adecuado o cinta selladora para minimizar las posibilidades de filtraciones 4 Los tanques de almacenamiento deben estar correctamente anclados para evitar su desplazamiento o volcamiento cuando estén llenos o vacíos 5 Para minimizar la acumulación de electric...

Page 28: ...oscada de 1 pulg cortada para que se extienda 825 mm 32 1 2 pulg sobre la isla Kit de soporte FRPA125 incluye la tubería la base y el acoplador del soporte Sellador de junta de tubería roscada adecuado para la aplicación Procedimiento de instalación 1 Retire el acoplador desde la tubería de soporte soltando los tornillos de fijación 2 Deslice el conjunto de tubería de soporte base de la bomba sobr...

Page 29: ...conectores y las tuberías necesarios para completar la instalación como se muestra en las imágenes de esta sección y suministrar su propia tubería antisifón NOTA Este kit SOLO sirve para instalaciones de kit adaptador sobre el tanque Si no usa el kit KIT700AS necesitará el kit KIT700AVB Esto le permitirá conectar una tubería al tanque o al adaptador de tapón Montaje e instalación de la tubería de ...

Page 30: ...ble es 1 amperio El cable AUX se debe aislar y guardar en la caja de conexiones si no se utiliza 1 Retire la cubierta de la caja de conexiones y enderece los cables para asegurarse de que se puede tener acceso a los extremos de los cables pelados fuera de la caja de conexiones 2 Conecte los cables de la bomba a las tuberías de suministro de energía según el diagrama Asegúrese de aislar correctamen...

Page 31: ...ción automática Base roscada de 2 pulg para aberturas del tanque Consumo de amperios constante factor de servicio de 1 0 115 V CA 60 Hz 5 5 A 230 V CA 60 Hz 2 4 A Dimensiones generales Modelos FR700V 710V 359 mm de ancho x 300 mm de alto x 292 mm de profundidad 14 15 pulg x 11 825 pulg x 11 5 pulg Modelo FR701V 359 mm de ancho x 422 mm de alto x 297 mm de profundidad 14 15 pulg x 16 6 pulg x 11 67...

Page 32: ...a X X N100DAU13G Boquilla de 1 pulg corte automático diésel de flujo ultra alto cubierta verde X X FRNA075DAU10 Boquilla de 3 4 pulg corte automático diésel para trabajo polar X X FRNA100DAU00 Boquilla de 1 pulg corte automático diésel para trabajo polar X X Accesorios Existe una gran variedad de accesorios disponibles para ayudarle a maximizar el rendimiento de la bomba serie FR700V En la siguien...

Page 33: ...esiduos 4 Bloqueo de las paletas Revise si hay desgaste en las paletas y ranuras 5 Desgaste excesivo del rotor o de la paleta Revise si hay daño o desgaste excesivo en el rotor y las paletas reemplace de ser necesario 6 Daño en la manguera o la boquilla Reemplace la manguera o la boquilla 7 Filtro obstruido Reemplace el filtro 8 Nivel de líquido bajo Llene el tanque La bomba funciona lento 1 Volta...

Page 34: ...NSFER SYSTEMS AND ARE NOT TO BE COMMUNICATED DISCLOSED REPRODUCED OR USED EXCEPT AS PREVIOUSLY AUTHORIZED IN WRITING BY SAID COMPANY AND MUST NOT BE SUBMITTED TO OUTSIDE PARTIES FOR EXAMINATION WITHOUT THE CONSENT OF SAID COMPANY MATERIAL ECN NUMBER DATE REV 64 µ AA MAX UNLESS OTHERWISE SP TWO PLACE DECIMAL THREE PLACE DECIMAL FOUR PLACE DECIMAL ANGULAR MACHINED SURFACE FINISH DENOTES DIMENSION CR...

Page 35: ...710V FR711V 2 3 3 4 N N de pieza kit Descripción Cant 1 700H0128 Brida de salida de 25 mm 1 pulg 1 Piezas FR710V Lista de piezas de FR701V La configuración del modelo FR701V incorpora un medidor mecánico de la serie 807C una brida de medidor de entrada una brida de medidor de salida las piezas metálicas de fijación y las juntas Este paquete está disponible en registro de galones o litros Lista de ...

Page 36: ...ion 8825 Aviation Drive Fort Wayne Indiana 46809 EE UU T 800 634 2695 01 260 747 7524 F 800 866 4681 tuthill com fillrite com sotera com Las siguientes agencias obtuvieron certificados de cumplimiento con la seguridad para productos vendidos fuera de EE UU y Canadá Consulte la etiqueta en su producto para ver los datos particulares de cumplimiento Se usaron las siguientes normas para mostrar el cu...

Page 37: ...MADE IN USA BOMBAS DE TRANSFERÊNCIA DE COMBUSTÍVEL DA SÉRIE FR700V Manual de Instalação e Operação ...

Page 38: ...amente os procedimentos estabelecidos neste manual Além disso guarde estas instruções para referência futura e registre o modelo número de série e data da compra da sua bomba de transferência de combustível Proteja se assim como as pessoas ao seu redor observando todas as instruções de segurança e cumprindo todos os símbolos de perigo aviso e cuidado Registre seu Fill Rite produto via info tuthill...

Page 39: ...que nenhum material estranho seja transferido para o tanque de combustível 3 As conexões e junções de tubulação roscadas devem ser vedadas com selante ou fita selante adequada para reduzir a possibilidade de vazamentos 4 Os tanques de armazenamento devem ser presos firmemente para evitar que se desloquem ou tombem quando estiverem cheios ou vazios 5 Para reduzir o acúmulo de eletricidade estática ...

Page 40: ...ão de 1 1 4 pol roscado cortado no comprimento 826 mm 32 1 2 pol acima da ilha Kit de pedestal FRPA125 inclui o tubo de pedestal base e acoplador Selante de conexão de tubulação roscada apropriado para a aplicação Procedimento de instalação 1 Remova o acoplador do tubo de pedestal afrouxando os parafusos de aperto 2 Deslize o conjunto da tubo do pedestal base da bomba sobre o tubo de aspiração de ...

Page 41: ...r Fill Rite Este kit contém os acessórios e tubulações necessários para concluir a instalação conforme ilustrado nesta seção e fornecer sua própria linha anti sifão OBSERVAÇÃO Este kit funciona APENAS para instalações da parte superior do tanque do kit adaptador Se não estiver usando o KIT700AS você precisará do KIT700AVB Isso permitirá que você conecte uma linha de volta ao tanque ou ao adaptador...

Page 42: ... o equipamento a ser instalado A amperagem máxima neste fio é de 1 A O fio AUX deve ser isolado e fechado na caixa de junção se não for usado 1 Remova a tampa da caixa de derivação e estique os fios para garantir que as extremidades de fios desencapados estejam acessíveis fora da caixa de derivação 2 Conecte os fios da bomba às linhas de energia de acordo com o diagrama Certifique se de isolar ade...

Page 43: ... acesso Válvula de desvio automática Base rosqueada de 2 pol para aberturas de tanque Tomada de amperagem constante fator de serviço de 1 0 115 VCA 60 Hz 5 5 A 230 VCA 60 Hz 2 4 A Dimensões gerais Modelo FR700V 710V 359 mm largura x 300 mm altura x 292 mm profundidade 14 15 pol x 11 825 pol x 11 5 pol Modelo FR701V 359 mm largura x 422 mm altura x 297 mm profundidade 14 15 pol x 16 6 pol x 11 675 ...

Page 44: ...mático de 1 pol diesel de fluxo ultra alto tampa verde X X FRNA075DAU10 Bocal de fechamento automático de 3 4 pol operação em baixas temperaturas diesel X X FRNA100DAU00 Bocal de fechamento automático de 1 pol operação em baixas temperaturas diesel X X Acessórios Uma grande variedade de acessórios está disponível para ajudar você a maximizar o desempenho da sua bomba da série FR700V Os acessórios ...

Page 45: ...livre de detritos 4 Palhetas prendendo Verifique as palhetas e slots quanto a desgaste 5 Desgaste excessivo do rotor ou palhetas Inspecione se há desgaste excessivo ou danoso no rotor e nas palhetas substitua se necessário 6 Dano na mangueira ou bocal Substitua a mangueira ou o bocal 7 Filtro entupido Troque o filtro 8 Nível de fluido baixo Encha o tanque Bomba operando lentamente 1 Tensão incorre...

Page 46: ... COMMUNICATED DISCLOSED REPRODUCED OR USED EXCEPT AS PREVIOUSLY AUTHORIZED IN WRITING BY SAID COMPANY AND MUST NOT BE SUBMITTED TO OUTSIDE PARTIES FOR EXAMINATION WITHOUT THE CONSENT OF SAID COMPANY MATERIAL ECN NUMBER DATE REV 64 µ AA MAX UNLESS OTHERWISE SP TWO PLACE DECIMAL THREE PLACE DECIMAL FOUR PLACE DECIMAL ANGULAR MACHINED SURFACE FINISH DENOTES DIMENSION CRITICAL TO QUALITY C R PART NUMB...

Page 47: ...itro 901CL 1 Lista de peças da FR700V FR701V FR710V FR711V 2 3 3 4 No Peça Kit Descrição Qtd 1 700H0128 Flange de saída de 1 pol 1 Peças da FR710V Lista de peças da FR701V A configuração FR701V adiciona um medidor mecânico série 807C flange de entrada flange de saída ferragens de fixação associadas e gaxetas Este conjunto está disponível com registro em galões ou em litros Lista de peças da FR711V...

Page 48: ...634 2695 01 260 747 7524 F 800 866 4681 tuthill com fillrite com sotera com Os Certificados para Conformidade de Segurança foram obtidos para as seguintes agências para produtos vendidos fora dos EUA e Canadá Consulte a etiqueta no seu produto para saber seus dados específicos de conformidade Os seguintes padrões foram usados para demonstrar conformidade na União Europeia EN IEC 60079 0 2018 Ed 7 ...

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