Turtle Tough TT-CL2 Operation Manual Download Page 13

TT-CL

2

  

Free Chlorine Sensor 

13

TURTLE TOUGH

4.0.7

  Double flowcell

The sensor fits into the right-hand entry (if used with a pH or ORP probe). The o-ring is first inserted in the 1” 
opening of the adaptor followed by the PVC shim. Then the 1” PVC threaded end cap is screwed in loosely. The 
probe is inserted into this prepared probe housing, so the flow passes directly over the probe tip. Then the probe 
is fixed in place by tightening (hand tight only) the threaded end cap, so the probe cannot move away from its 
position.

As with the single flowcell, there should be 25mm (1”) of clear space between the tip of the sensor and the conical 
base of the flowcell tube (refer to 4.0.6.1) if using the left-hand entry.

5.0

  Commissioning

It is recommended that the instrument is commissioned by a trained commissioning engineer. During 
the  commissioning  the  engineer  can  train  the  operators  in  the  correct  operation  of  the  instrument. 
The installation and commissioning should proceed in the following manner:

1)

  Install the unit

2)

  Check the sensor for damage

3) 

 Make up the sensor

4)

  Ensure that water flows through the flowcell and over each sensor’s measuring end.

5) 

 

Calibration

 

     After the Cl2 sensor has completely polarized (from 2-12 hours of water flow with the electronics turned on  
     and chlorine in the water), calibrate the sensor using a suitable test kit (eg DPD for Cl2).

6.0

 Troubleshooting Guide

Sensor  faults will  usually  show  themselves  as  unexpected  readings.  Unexpected  readings  can  also  be  caused 
by  the  electronics,  so  when  troubleshooting  it  is  important  to  determine  the  cause  of  the variable  readings. 
Cl2 sensors can be supplied with an electrochemical probe simulator. If the instrument displays unexpected  
readings, unplug the probe and plug in the probe simulator. This supplies a fixed constant reading to the analyser.  
If the reading is not constant, please contact your supplier.

Symptom

Possible cause

Possible solution

Chlorine 

incorrect

Sensor disconnected

Check sensor connected

Probe depolarised after 

extended zero period

Probe will re-polarise after  

2-12 hours

Sensor connected 

incorrectly

Check sensor connected to  

correct channel

6.1

  Further help 

For more troubleshooting, please visit

t www.turtletoughsensors.com

Summary of Contents for TT-CL2

Page 1: ...TURTLE TOUGH OPERATION MANUAL TT CL2 FREE CHLORINE SENSOR Ion Specific Chlorine Analyser turtletoughsensors com...

Page 2: ...ce 11 4 0 3 1 Routine maintenance 11 4 0 3 2 Diagnostic maintenance 11 Storage 11 Spares 11 Single flowcell 11 4 0 6 1 Insertion 12 Double flowcell 13 COMMISSIONING 13 TROUBLESHOOTING GUIDE 13 Further...

Page 3: ...ill only be necessary to reduce the pH to below 6 5 This is best done using the CO2 Buffer accessory The probes are available for a variety of ranges which are specified at the time of purchase The se...

Page 4: ...l using DPD or Automatic Autocal Housing material PVC silicone polycarbonate stainless steel perspex Dimensions Diameter approx 25mm 1 length 175mm 7 Maintenance intervals Calibration On control appli...

Page 5: ...mount the electronics in a position where they are not habitually hosed down in a cleaning process Consider the length of wiring runs when mounting the instrument Try to keep the electronics away from...

Page 6: ...flow cell single or double with its backplate 9mm thick please refer to the drawings below 2 4 Water connections The incoming water sample connection is to the flowcell lower barb or push fitting In...

Page 7: ...ole is blocked off when the membrane cap is removed then the membrane may rupture i e develop a tiny tear and the probe may not produce accurate readings When the membrane cap is filled with electroly...

Page 8: ...electronics in the sensor The measuring signal is independent from the temperature of the measuring water due to an integrated temperature compensator 4 0 1 Installation Please refer to Site Selectio...

Page 9: ...lectrolyte Be careful so that there are hardly any bubbles Then replace it onto the bench NOTE Read the electrolyte MSDS sheet Fill up the G holder with electrolyte Be careful that there are no bubble...

Page 10: ...rolyte or electrolyte on your skin or in your eye should be washed off immediately with water The electrolyte contains potassium halide Check that the membrane cap is completely screwed in up to the s...

Page 11: ...mbrane cap When putting the probe back into use after storage the electrode tip must be cleaned with the special abrasive paper supplied see 4 0 3 2 and a new membrane cap and G holder must be used fo...

Page 12: ...TT CL2 Free Chlorine Sensor 12 TURTLE TOUGH 4 0 6 1 Insertion There should be 25mm 1 of clear space between the tip of the sensor and the conical base of the flowcell tube...

Page 13: ...2 Check the sensor for damage 3 Make up the sensor 4 Ensure that water flows through the flowcell and over each sensor s measuring end 5 Calibration After the Cl2 sensor has completely polarized from...

Page 14: ...TT CL2 Free Chlorine Sensor 14 TURTLE TOUGH Appendix A General Layout Drawing Flowcell...

Page 15: ...of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product The recycling of...

Page 16: ...Serial number Medium concentration Temperature Pressure Conductivity Viscosity Cleaned with Please mark the appropriate warnings Radioactive Explosive Caustic Poisonous Harmful to health Biologically...

Page 17: ...age or failure caused by A Improper installation operation or maintenance of the equipment B Abnormal wear and tear on moving parts caused by some processes C Acts of nature i e lightning flooding etc...

Page 18: ...TT CL2 Free Chlorine Sensor 18 Appendix E Safety Data Sheet Electrolyte ECS2 1 GEL Electrolyte FC1 for Membrane Free Cl2 Sensor Manual date 12 1 2011 Page 25 of 29...

Page 19: ...TT CL2 Free Chlorine Sensor 19 Appendix E IPM19 HaloSense Free Chlorine Probe...

Page 20: ...TT CL2 Free Chlorine Sensor IPM19 HaloSense Free Chlorine Probe 20...

Page 21: ...value measured perform the probe maintenance procedure Calibration Failed Please wait until process is stable for calibration would be displayed if calibration fails Finish to save and exit to the men...

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