Turfware TR360 Operation Manual Download Page 3

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TR460-12/21

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TR460-12/21

TR460-12/21

Page 3

Summary of Contents for TR360

Page 1: ... Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Keep this manual in a safe location for future use Ride on Spreader Sprayer www turfware com 1049 McCauley Road Stow Ohio 44224 Phone 330 929 9000 1 800 637 4000 ...

Page 2: ... THE SPRAYER 15 16 SPRAY SPREAD PATTERNS 17 APPLICATION CALIBRATION RATES 18 SERVICE PATH EXAMPLE 19 GREASE MAINTENANCE 20 HONDA ENGINE MAINTENANCE SCHEDULE OIL CHANGE PROCEDURES 21 QR CODE FOR MAINTENANCE VIDEO PLAYLIST 22 MAINTENANCE AND DAILY STORAGE 22 HYDRAULIC SYSTEM MAINTENANCE DAILY 22 MAINTENANCE RECORD 23 MAINTENANCE CHART 24 TR460 SPECIFICATIONS 25 SPRAY SYSTEM NOZZLE SELECTION RATES 26...

Page 3: ... device so the code is visible on the screen 3 Click the link when it pops up TR460 12 21 3 To use this QR Code to visit our Website order Parts and view the Full Maintenance Video Playlist 1 Open QR code reader or your mobile device camera 2 Hold your device so the code is visible on the screen 3 Click the link when it pops up TR460 12 21 3 TR460 12 21 Page 3 ...

Page 4: ...ss all safety and warning labels are in place In addition to this manual the Honda Owner s Manual is included separately with your machine Refer to the Honda manual for more information about the care and servicing of the engine The safety symbols shown in this manual and the safety labels located on the machine are used to draw atten tion to potential safety hazards Please read and follow all saf...

Page 5: ...ndicates a hazardous situation that if not avoided will cause death or serious injury For your safety locate and become familiar with the hazardous areas of the machine The following Danger label is found on the dashboard For your safety and protection be sure to locate and become familiar with all the dangerous areas of the machine Before operator steps away from and or turns off equipment parkin...

Page 6: ... the machine WARNING Rotating parts can cause serious injury Keep clear WARNING Spinning impellar can cause serious injury Keep hands clear WARNING Pinch points Moving parts can crush or cut Keep hands clear WARNING Airborne particles and loud noise hazards Wear ear and eye protection HOT SURFACE Do Not Touch TR460 12 21 Page 6 ...

Page 7: ...it has cooled for at least 30 minutes after it has been shut off To prevent the engine from accidentally starting always disconnect the spark plug wire before performing any mainte nance on this machine Keep the machine and especially the engine transmission area clean and free of grease grass and leaves to reduce the potential for overheating and fire Do not exceed the hopper capacity of 250 lbs ...

Page 8: ...t fit inside the fuel tank opening use a funnel Wipe up any spilled gasoline immediately Refer to the Honda Owner s Manual included separately with your machine for more information about engine precautions The engine exhaust emits toxic carbon monoxide gas Do not run the engine in an enclosed area Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals kno...

Page 9: ...re Gauge 5 Hopper Agitation Button 6 Deflector Shield Control 7 Spray Wand Lever 8 Trim Spray Lever 9 Wide Spray Lever 10 Tachometer Hour Meter 11 Pressure Regulator 12 Spray Tank Lids 13 Honda Engine 14 Parking Brake 15 Operator Platform TR460 12 21 9 Product Overview TR460 12 21 Page 9 ...

Page 10: ...ts retail customers only 17 Spray Wand 18 Air filter 19 Fuel Tank 20 Lovejoy Coupler Assembly 21 Pivot Point Assembly 22 Hydraulic Pump 23 Hydraulic System Filter 24 Hydraulic Reservoir TR460 12 21 10 Product Overview Continued TR460 12 21 Page 10 ...

Page 11: ...flector Shield 30 Spreader Impeller 31 Wide Spray Nozzle Assembly 32 Trim Nozzle Assembly TR460 12 21 11 Product Overview Continued Product Overview Continued 25 Hopper On Off lever 26 Product Rate Selector 27 Impeller Speed Control 28 Spray Wand 29 Deflector Shield 30 Spreader Impeller 31 Wide Spray Nozzle Assembly 32 Trim Nozzle Assembly ...

Page 12: ...Page 12 Product Overview Continued 32 Spray Pump 33 Battery 34 Spray Tank Shut off Valve 35 Spray System Filter Housing Clean out 36 Hopper Slide Shutoff and Flow Assembly 37 Self Aligning Cap and Nozzle 38 Serial Number TR460 12 21 12 ...

Page 13: ...NDS OR MOTOR DAMAGE MAY OCCUR IF ENGINE FAILS TO START WAIT 10 SECONDS BEFORE OPERATING THE STARTER AGAIN b If using the recoil starter pull the pull cord toward you then return the pull cord gently c If using the electric starter key turn the key to the START position and hold it there until the engine starts When the engine starts release the key allowing it to return to the ON position 6 If the...

Page 14: ...board 3 Adjust the Product Rate Selector 1 located above the hopper lever to match the material coverage you desire NOTE The numbers are merely an indicator and have no bearing on material rate TIP For best results use a setting on the low side If the setting proves to be too low cover the area again Once the desired setting is determined a higher setting can be used 4 Adjust the variable Impeller...

Page 15: ... and properly clean the spreader unit immediately after each use 1 Drive the machine to a designated cleaning area 2 Stop the machine on a level surface turn off the engine and engage the parking brake 3 Empty the contents of the hopper and place the material into the original bag for future use 4 Using a garden hose spray the inside and outside of the entire spreader with clean water Lt IMPORTANT...

Page 16: ...ii Press the spray button on the left handlebar to apply the solution to the work area b To use the spray wand i Remove the wand from the holder ii Move the Wand Spray Lever forward iii Hold the spray wand and point it in the direction to be sprayed iv Squeeze the spray wand trigger to begin spraying Cleaning the Sprayer Daily Long Term Always empty and properly clean the sprayer unit immediately ...

Page 17: ...TR460 12 21 Page 17 9 0 Passes Granular Pattern Wide Nozzle Pattern SPRAY SPREAD PATTERNS Spray Spread Patterns ...

Page 18: ...t turf area and measure the total square feet covered with the full amount of product Calculate your rate of application and adjust accordingly Liquid With all factory settings in place the liquid rate of application will remain roughly 32 fluid ounces per 1000 square feet of turf grass area To Verify Your Use Rate Capture the liquid from the nozzle for a one minute period of time Then operate you...

Page 19: ...Example Service Path TR460 12 21 19 Example Service Path TR460 12 21 Page 19 ...

Page 20: ...ars of uninterrupted life from your TR460 by simple greasing the Front Wheel Bearing Hubs and adjusting and greasing the Pivot Point Pivot Point Grease Fitting IMPORTANT Front Axle Inner Wheel Hubs Pivot Point 1 Grease Fitting After the first 50 Hours of use break in period adjust the Pivot Point Remove the Cotter Pin at the base of the Pivot Point Spindle Tighten CW Turn the Castle Nut and replac...

Page 21: ...cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the trash or pour it ...

Page 22: ...sary adjustments 3 If you need to push or tow the TR460 release the valve on top of the hydraulic pump A hex head with a hole running through it Turn the hex head counter clockwise 1 to 2 turns This opens the hydraulic system and allows for easy rolling R Re em me em mb be er r t to o r re e t ti ig gh ht te en n t th he e v va al lv ve e t to o r re es su um me e o op pe er ra at ti in ng g To us...

Page 23: ...Maintenance Record Refer to the Honda Owner s Manual included separately with your machine for detailed information about engine maintenance procedures and maintenance intervals TR460 12 21 Page 23 ...

Page 24: ...Maintenance Chart Page 24 ...

Page 25: ...y pump Electric on demand hopper agitation Unit weight empty 620 lbs Weight distribution FL FR RL RR 140 lbs 140 lbs 149 lbs 153 lbs Fully loaded with 250 lbs plus 20 gal Ground Speed 4 5 mph max recommended Application Speed 3564 sq ft minute on flat turf Spread Width 9 Split hopper capability Spray Width wide 9 On demand push button control Spray Width narrow 4 5 Spot spray extension hose nozzle...

Page 26: ...Spraying Systems Nozzle Selection Rates Page 26 ...

Page 27: ...TR360 03 21 Rev 2 Page 27 DO NOT use this machine unless you have been instructed in its safe use and operation and have been given permission ...

Page 28: ...nda GX390 Pull Cord Starter Assembly 7 1 3607032 Honda GX390 Fan Cover 8 1 3607031 Honda GX390 Starter Motor 12 Volt 9 1 3607030 Honda GX390 Coil Assembly Ignition 10 1 3607009 Honda GX390 Voltage Rectifier 18 Amp 11 1 3607220 Honda GX390 Sub Wiring Harness 18 Amp 12 1 3607019 Honda GX390 Voltage Rectifier 10 Amp 13 1 3607022 Honda GX390 Sub Wiring Harness 10 Amp Sheet 1 of 1 TR360 AND TR460 HONDA...

Page 29: ...2 3 2 4 2 1 2 2 4 5 2 2 4 5 3 10 11 6 7 8 9 1 12 13 TYP 14 2 Sheet 1 of 2 TR460 AND TR460XL MAIN PIVOT V1 TR460 12 21 29 TR460 12 21 Page 29 ...

Page 30: ...t 4 2 3606051 Tapered Roller Bearing 1 1 4 Shaft 15125 5 2 XXXXXXX Pivot Washer Seal TR460 6 1 XXXXXXX Spacer Pivot Shaft 7 1 3606025 Spindle Washer 1 11 16 OD 1 Shaft 8 1 3606018 Castle Nut Slotted 1 14 THRD 9 1 3606019 Cotter Pin 3 32 x 2 Lg 10 1 3601028 Flat Washer 3 8 SST 11 1 3601035 Hx Cap Screw 3 8 16 x 1 Lg SST 12 16 3601046 Carriage Bolt 1 2 13 x 1 1 4 Lg Z5 13 16 3601044 Flat Washer 1 2 ...

Page 31: ...TR460 12 21 Page 31 TR460 FRONTAXLE WITH PIVOT Axle Pivot on Front Chassis Patent Pending See Hub Detail on Sheet 2 TR460 12 21 31 ...

Page 32: ...TR460 FRONT AXLE WITH PIVOT Patent Pending Hub Wheel Detail Typical LH RH Hubs TR460 12 21 32 TR460 12 21 Page 32 ...

Page 33: ... SST 8 1 3601035 Hx Cap Screw 3 8 l6 x l Lg SST 9 2 3606413 Protective Cover Wheel Hub Bearing 10 2 3606022 Assy Front Wheel Hub w Seal Bearings 10 1 1 3606005 Front Wheel Hub w Studs Brg Races 10 2 2 3606021 Tapered Roller Bearing l Shaft L44643 10 3 1 3605027 Oil Seal 1 1 4 x 2 x 1 4 w Coating 10 4 1 3601059 Grease Fitting 1 4 28 Tapered Thrd 65 Deg Ball Check 11 2 3606025 Spindle Washer 1 11 16...

Page 34: ...0 32 NYLON INSERT SST COTTER PIN 3 32 X 3 4 LG Deflector Control Cable Ju r Drive Control Cable TR460 12 21 34 TR460 CONTROL CABLES HARDWARE ITEM l 2 3 4 5 6 7 8 9 10 QTY PART NUMBER l 3609007 l 3606110 l 3609006 2 3601050 l 3601053 l 3601055 2 3601049 l 3601052 l 3601005 3 3601051 Hopper Control Cable DESCRIPTION CABLE HOPPER SLIDE CONTROL CABLE DEFLECTOR CONTROL CABLE DRIVE CONTROL ROD END l 4 X...

Page 35: ...TR460 12 21 Page 35 16 16 11 14 9 1 2 16 8 19 3 13 10 9X 14 12 4X 17 4X 18 6 2X 4 5 15 9X 7 16 9X Patent Pending Sheet 1 of 2 TR360 AND TR460 HOPPER COMPONENTS TR460 12 21 35 Sheet 1 of 2 ...

Page 36: ...or 4 Bolt 9 1 3608626 Assy Deflector Shield w Hinge 10 9 3601016 Hx Cap Screw 1 4 20 x 1 1 2 Lg SST 11 1 3601015 Hx Cap Screw 1 4 20 x 9 16 Lg SST 12 4 3601083 Carriage Bolt 1 4 20 x 1 Lg SST 13 3 3601094 Carriage Bolt 1 4 20 x 5 8 Lg SST 14 10 3601011 Flat Washer 1 4 SST 15 9 3601018 Hx Nut 1 4 20 SST 16 17 3601017 Lock Nut 1 4 20 Nylon Insert SST 17 4 3601036 Hx Cap Screw 3 8 16 x 2 Lg SST 18 4 ...

Page 37: ... Page 37 TR460 HYDRAULIC SYSTEM Hydraulic Reservior Components Impeller Drive Circuit TR460 12 21 37 TR460 12 21 Page 37 TR460 HYDRAULIC SYSTEM Hydraulic Reservior Components Impeller Drive Circuit TR460 12 21 37 ...

Page 38: ...TR460 12 21 Page 38 TR460 HYDRAULIC SYSTEM Main Drive Circuit TR460 12 21 38 ...

Page 39: ...TR360AND TR460 HYDRAULIC SYSTEM LH RH Rear Hub Wheel Detail Typical LH RH Hubs TR460 12 21 39 TR460 12 21 Page 39 4X PER HUB ...

Page 40: ...r Motor 1 2 1 3605051 Adapter 3 8 x 1 4 Flared SST 1 3 1 3605042 Tee 1 4 Flared x 3 8 x 1 4 Flared SST 2 1 3605006 Hydro Gear Drive w Aux Pump 3 1 3609902 Return Spring Hydro Gear Black 4 3 3605058 Elbow 1 2 x 1 2 Flared SST 5 2 3605056 Elbow 3 8 x 3 8 Flared SST 6 2 3605062 Adapter 1 4 x 1 4 Flared SST 7 1 3609915 Tank Hydraulic Oil V2 8 1 3605023 Cap Hydraulic Reservior 9 1 3605057 Adapter 1 2 N...

Page 41: ...TR460 12 21 Page 41 TR460 IMPELLER COMPONENTS See Seperate Parts Diagram for Nose Cone Components TR460 12 21 41 ...

Page 42: ...lared SST 2 1 3609004 Assy Impeller Motor Seal Kit 2 1 1 3606003 Assy Impeller Motor Seal 2 2 3 3601019 Hx Cap Screw 1 4 28 x 7 8 Lg SST 2 3 3 3601010 Lock Washer 1 4 SST 2 4 3 3601011 Flat Washer 1 4 SST 3 1 3603008 Assy Impeller w Snap ln Plug Fasteners 3 1 1 3603006 Impeller 3 2 1 3601069 Snap In Plug Impeller Hub 3 3 1 3601019 Hx Cap Screw 1 4 28 x 7 8 Lg SST 3 4 1 3601010 Lock Washer 1 4 SST ...

Page 43: ...TR460 12 21 Page 43 TR360 AND TR460 NOSE CONE TR460 12 21 43 ...

Page 44: ...08705 Nose Cone Cover Plate 6 2 3601031 Carriage Bolt 3 8 l 6 x l Lg SST 7 4 3601035 Hx Cap Screw 3 8 l6 x l Lg SST 8 4 3601028 Flat Washer 3 8 SST 9 6 3601037 Lock Nut 3 8 l6 Nylon Insert SST 10 3 3601015 Hx Cap Screw 1 4 20 x 9 16 Lg SST 11 3 3601010 Lock Washer 1 4 SST 12 3 3601011 Flat Washer 1 4 SST 13 4 3601023 Hx Cap Screw 5 16 18 x l Lg SST 14 4 3601026 Flat Washer 5 16 SST 15 4 3601027 Lo...

Page 45: ...__________________ State_________ Zip Code_________ Phone________________________________________________________________ Email________________________________________________________________ Turfware Distributor Location___________________________________________ Purchase Date_________________________________________________________ Serial Number___________________________________________________...

Page 46: ...Ohio 44224 Parts will be replaced under Warranty upon confirmation of original part failure We will immediately ship replacement parts for valid warranty claims via normal ground delivery of the replacement part Parts requests related to stocking of items shall be excluded from this warranty Preventative Maintenance All efforts must be made by the purchaser to provide proper equipment care includi...

Page 47: ...TR460 12 21 Page 47 Notes ...

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