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AERATOR PRO   

11 

SERVICE 

 

Lubrication

 

 

 

 

       

WARNING       

 

 

TO AVOID SERIOUS INJURY, 

DO NOT LUBRICATE OR ADJUST THE AERATOR 

PRO WITH ITS ENGINE RUNNING. 

REMOVE THE WIRE FROM THE SPARK PLUG. 

 

All of the following lubrication and adjustment 

procedures involve or are near rotating part and 

moving parts. 

Always follow all safety precautions and wear the 

appropriate safety gear. 

 

LUBRICATION

 

GREASE FITTINGS

 Every 20 Hours of Operation   

Two (2) fittings, one located on each wheel hub. 

 
AERATOR 

DRIVE 

TRAIN 

COMPONENTS, 

CHAIN, SPROCKETS, AND PIVOT POINTS 

All  bearings  in  the  drive  train  are  sealed  and 
require  no  further  lubrication.  Periodic  inspection 
should  be  done  to  insure  that  any  worn  bearings 
are detected and replaced. 
 
The  chain  has  sealed  rollers  and  requires  no 
lubrication.  Protect  chain  from  rust  and  moisture 
with a  very  light coating of machine oil. The chain 
sprockets should be cleaned of any dirt build-up to 
ensure  proper  chain  contact.  Periodically  inspect 
the  chain  and  sprockets  for  wear  or  damage. 
Replace if necessary. 
 
Periodically  clean  the  entire  machine  of  dirt, 
grease  and  grass  build-up  and  lubricate  all  pivot 
points with light machine oil.     

 
ENGINE AND GEAR REDUCTION UNIT 

CHECK  OIL  LEVELS  DAILY

.  Follow  the  engine 

manufacturer's  manual  for  intervals  of  oil  change, 
proper  oil  types,  and  fill  levels  for  the  engine  and 
the gear reduction unit. 

 
 

Adjustments 

 

The  Aerator  operates  with  vibration.  Check  and 
retighten  nuts  and  screws  frequently  to  ensure  safe 
operation. 
 

CHAIN IDLER ADJUSTMENT 

The chain idler sprocket (located under the side chain 
guard) can be adjusted to remove excess slack in the 
chain  caused  by  chain  wear  or  stretch.  Before 

adjusting idler sprocket position, ensure that the chain 
and  all  sprockets  have  been  cleaned  and  that  the 
chain  seats  properly  on  the  sprockets.  A  build-up  of 
dirt  on  the  sprockets  or  chain  can  cause  the  chain  to 
become  too  tight.  Inspect  all  the  sprockets,  bearings, 
and  the  chain  for  wear  or  damage. With  the  tine  reel 
elevated,  loosen  the  idler  sprocket  and  adjust  to  the 
proper  tension  setting.  Chain  should  have  a  up  and 
down  movement  of  1/2"  inch  to  1"  inch  total.  Take 
measurement  at a  center  point on  the  chain  between 
the  front  drum  sprocket  and  the  tine  reel  sprocket. 
Retighten  idler  sprocket  and  recheck  tension  setting 
measurement. 

 
CLUTCH CABLE ADJUSTMENT 
 

The clutch cable has an adjuster (located midpoint on 
the cable) to increase or decrease the  V-belt tension. 
If the V-belt is slipping, the V-belt tension needs to be 
increased.  If  machine  will  not  freewheel  when  the 
clutch  is  released,  the  V-belt  tension  needs  to  be 
decreased. Before adjusting, inspect the V-belt, clutch 
cable,  and  the  clutch  cable  spring  for  damage  and 
wear. Replace any damaged or worn items. To adjust 
the  clutch  cable  for  V-belt  slippage,  loosen  the  lock 
nut  on  the  cable  adjuster  and  shorten  the  cable  by 
turning the adjuster one turn at a time until slippage is 
corrected.  Ensure  that  the  machine  will  freewheel 
when  the  clutch  is  released  (belt  guard  must  be  on 
machine).  Secure  adjustment  by  tightening  lock  nut 
against  adjuster.  Test  and  repeat  adjustment  if 
required. Replace V-belt if proper operation cannot be 
reached with cable adjustment. 
 
 
 

Storage 

 

To store the Aerator over a extended period, clean all 
surfaces  and  remove  any  remaining  cores  from  the 
tines.  Apply  a  film  of  light  machine  oil  to  the  tines  to 
control  rust.  See  the  lubrication  directions  and  follow 
the  procedures  for  lubrication  of  drive  train 
components and grease fittings. 
 
Ensure  that  the  front  drum  is  empty  of  all  water.  If 
water  freezes  in  the  drum,  damage  to  the  drum  will 
occur.  To  avoid  getting  a  flat  spot  on  the  front  drum, 
store  with the front drum elevated  and the removable 
weight removed from the machine. 
 
Remove  fuel  from  gas  tank  and  run  engine  until 
carburetor  is  empty.  Prepare  engine  in  accordance 
with engine manufacturer's directions. 

Summary of Contents for 85380

Page 1: ...Without Engine Manual Number 660113 DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS A...

Page 2: ...ct Number Engine Type Serial Number Year of Manufacture Date Purchased Purchased From How To Obtain Parts and Service To order parts or to arrange repair service contact the nearest authorized TURFCO...

Page 3: ...Position Chassis 10 Gauge Welded Steel Construction Engines Aerator 85380 Briggs Stratton 3 5 HP Industrial With 6 1 Gear Reducer Aerator 85381 Honda 4 0 HP GX120 With 6 1 Gear Reducer Aerator 85382...

Page 4: ...ng hit by a golf ball should be a major concern as well as protection needed while operating under trees or around obstacles Eye Protection Safety glasses and or face shields should be worn when opera...

Page 5: ...l can gum the carburetor and can cause leakage Check the fuel lines and fittings frequently for cracks and leaks Do not remove the fuel tank cap or fill fuel tank while the engine is hot or running Al...

Page 6: ...th a flat washer inserted from the inside Place a spacer between the lift tube and the wheel pivot linkage spacer fits into the hole on the wheel pivot linkage Place a large spacer between the lift si...

Page 7: ...ORT WHEEL LIFT TUBE FLAT WASHER CLUTCH HANDLE CLEVIS PIN HAIR PIN FLAT WASHERS HAIR PIN WHEEL WHEEL PIVOT LINKAGE 1 1 8 LONG SCREW FLEXLOC NUT LEFT SIDE TRANSPORT WHEEL LIFT TUBE 1 1 2 LONG SCREW FLAT...

Page 8: ...and a choke Ensure that all engine controls are in good operating condition Do not alter engine controls and or operate the Aerator with defective or non operational engine controls Engine Throttle T...

Page 9: ...e that may be damaged by the aerating process Locate and mark all irrigation heads above and below ground irrigation control boxes and any shallow buried irrigation lines that may be damaged by the ae...

Page 10: ...can occur if the operator slips and gets feet or hands caught in the revolving tine reel When operated on steep slopes or when operated in an unsafe manner the Aerator Pro can tip roll over or roll b...

Page 11: ...chain can cause the chain to become too tight Inspect all the sprockets bearings and the chain for wear or damage With the tine reel elevated loosen the idler sprocket and adjust to the proper tension...

Page 12: ...TS LISTS 12 AERATOR PRO Handlebar Assembly 9 24 LEFT SIDE ONLY 23 LONG END OF LIFT TUBE TOWARDS THE BOTTOM 6 6 6 1 14 15 6 3 3 25 12 6 16 18 6 19 4 6 18 2 6 18 3 7 7 8 19 6 5 2 9 6 3 21 17 22 20 10 11...

Page 13: ...D x 021 Thick 2 9 658559 Lift Tube 2 10 658605 Control Throttle 1 11 499244 Nut Hex No 10 24 KEPS 2 12 499333 Screw Hex No 10 24 x 1 2 2 13 658101 Tie Cable 2 14 658569 Mount Clutch Handle 1 15 658240...

Page 14: ...PARTS LISTS 14 AERATOR PRO Transport Wheels 12 6 24 4 12 23 22 21 1 2 3 4 5 7 7 8 9 14 8 11 16 14 15 15 17 2 17 10 16 11 9 10 11 22 25 4 20 23 19 22 26 23 18 22 23 21 25 22 25 22 13 11...

Page 15: ...11 499024 Washer Flat 641 ID x 1 188 OD x 062 Thick 4 12 660076 Hairpin Wheel 2 13 471215 Fitting Grease 1 4 28 45 Degree See Note A 2 14 658608 Spring Wheel Lift 2 15 657995 S Hook 2 16 499170 Screw...

Page 16: ...05 Tine 1 Each 48 3 658599 Bolt Carriage 5 16 18 x 1 1 2 96 4 658600 Nut Hex 5 16 18 Thin Nyloc 96 5 658541 Bearing Flange Includes Set Screws 2 6 499051 Screw Set 1 4 28 x 1 4 See Note A 4 7 458035 R...

Page 17: ...1 5 658538 Plug Expansion 1 1 6 658596 Gasket 2 7 8 1 7 658592 Flange 2 7 8 1 8 444808 Nut Hex 5 16 18 Flexloc Full 16 9 655774 Bearing Flange Includes Set Screws 2 10 499051 Screw Set 1 4 28 x 1 4 Se...

Page 18: ...ISTS 18 AERATOR PRO Clutch and Drive Train 3 1 2 41 22 25 23 25 26 27 19 24 28 34 42 26 27 28 15 16 38 37 30 11 36 35 33 33 20 5 8 7 6 19 17 19 18 11 12 9 30 32 33 10 13 31 8 7 6 40 39 4 40 8 7 6 43 2...

Page 19: ...te A 5 20 658547 Chain RC 40 110 Pitch Includes Master Link 1 21 658659 Master Link RC 40 LL 1 22 658549 Pulley 9 Inch Includes Set Screw 1 23 660102 Jackshaft 1 24 463021 Key Woodruff 1 4 x 7 8 2 25...

Page 20: ...s with 6 1 Gear Reducer 1 2 658602 Engine Honda GX120 with 6 1 Gear Reducer 1 3 658646 Defector Exhaust 1 4 658599 Bolt Carriage 5 16 18 x 1 1 2 4 5 452004 Washer Flat 312 ID x 750 OD x 062 Thick 4 6...

Page 21: ...een Rust Oleum 7770 Almond Item Part Description Qty No No 1 660113 Operator s Manual and Parts List Aerator 1 2 660114 Decal Set Aerator Pro Includes Items 3 Thru 9 1 3 Turfco Aerator Pro 4 4 Operati...

Page 22: ...NOTES 22 AERATOR PRO NOTES...

Page 23: ...BLANK INSIDE COVER...

Page 24: ...TURFCO MFG INC 1655 101st Avenue NE Minneapolis MN 55449 4420 USA Phone 612 785 1000 FAX 612 785 0556 Product Numbers 85380 85381 and 85382 Manual Number 660114 10 95...

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