Turbosmart IWG75 Twin Port Manual Download Page 9

 

 

 

 

 

 

TURBOSMART 

ONE YEAR LIMITED WARRANTY 

Turbosmart is a company built on Customer Satisfaction and Service. That is why all of our products go through regimented test procedures 
before they are packaged and shipped. Turbosmart stands behind its products for one full year after purchase. Terms of Warranty, Service and 
Returns are as follows: 
 
Limited Warranty: Turbosmart warrants its products to be free from defects in material and workmanship under normal use and if properly installed 
for a period of one year from date of purchase. If found to be defective, it will be replaced or repaired if returned prepaid along with proof of date of 
purchase. This shall constitute the sole remedy of the purchaser and the sole liability of Turbosmart to the extent permitted by law, the foregoing is 
exclusive and in lieu of all other warranties or representations whether expressed or implied, including any implied warranty of merchantability or 
fitness. In no event shall Turbosmart be liable for special or consequential damages. This warranty is only valid on products purchased from 
Turbosmart Authorized Dealers.  
 
Service: After the warranty period has expired, repair service is charged based on a minimum and maximum charge rate. (Contact Customer 
Service for current rate).  
 
Returns: When returning a Turbosmart product for repair, it must be accompanied by a completed Customer Warranty Form and RMA number. To 
access this form please go to our website 

www.turbosmartonline.com

 and you will find it on the Downloads page.  

THE TURBOSMART PLEDGE 

 

DO NOT USE ANY TURBOSMART PRODUCT UNTIL YOU HAVE CAREFULLY READ AND UNDERSTOOD THE FOLLOWING AGREEMENT. 
Please call if you have any questions or do not understand this agreement. Refer to our brochure, website or catalogue for terms and conditions 
and  further  information  regarding  your  product.  Turbosmart  appreciates  your  business  and  pride  ourselves  on  our  customer  service.  We  are 
always  happy to offer  you  advice and  will provide  you  with help in  any  way  we can. The  purpose of  this  agreement is to  avoid any problems or 
hard feelings. 
 
We sometimes make mistakes, as do our dealers, distributors and suppliers. Even customers can sometimes order the wrong parts. Do not use, 
modify, install, trial assemble, nick, drop, scratch or adjust any part until you first check for any damage. Damage must be reported immediately. 
NO  EXCEPTIONS.  If  there  are  any  components  missing  please  contact  your  authorized  reseller  immediately  upon  receipt  of  your  shipment. 
Missing  components  must  be  reported  within  five  (5)  business  days  of  receipt.  Parts  returned  for  any  reason  MUST  BE  IN  RESALABLE 
CONDITION.  It  is  YOUR  responsibility,  “THE  CUSTOMER”  to  carefully  package  any  returns  to  avoid  shipping  damage.  Insurance  is  highly 
recommended. Credit cannot be issued for damaged goods. 
 
Turbosmart  warranties  the  quality  of  the  products  it  designs  and  manufactures  to  be  free  of  defects  in  material  and  workmanship.  This  limited 
warranty is extended  only to the  original purchaser and may not be transferred or assigned. This limited  warranty  applies to any product,  which 
after  careful  inspection  by  Turbosmart,  after  receipt  of  the  product  from  our  authorized  reseller,  is  found  to  have  a  defect  in  either  material  or 
workmanship.  Any  modifications  to  the  product  will  void  any  and  all  warranties  and  will  not  be  exchanged.  Before  installation,  check  new  car 
warranty. Turbosmart is not responsible for voiding any original manufactures warranty. 
 
All  warranty  claims  must  be  returned  to  the  nearest  Turbosmart  Office,  you  must  return  the  product  and  sales  receipt,  at  your  own  expense, 
accompanied by the Customer Warranty Form stating the reason for the claim. Proof of purchase must be provided with any warranty claim and 
will be verified with the authorized reseller from which the product was purchased. 
 
If all the above procedures are followed, and the product is found to be defective in either workmanship or material, Turbosmart shall either repair 
or replace the product, at its sole discretion, and sole cost. This limited warranty does not cover or apply to any personal injury, labor charges or 
any other incidental costs or damages caused by the defective product. The individual purchaser acknowledges and agrees that the disclaimer of 
any  liability  for  personal  injury  is  a  material  term  for  this  agreement  and  the  individual  purchaser  agrees  to  indemnify  Turbosmart  and  to  hold 
Turbosmart  harmless  for  any  claim  related  to  the  item  of  the  equipment  purchased.  Under  no  circumstances  will  Turbosmart  be  liable  for  any 
damages or expenses by reason of use or sale of any such equipment. 
 
THIS LIMITED WARRANTY IS THE ONLY EXPRESS WARRANTY, WHICH APPLIES TO TURBOSMART PRODUCT AS EXPRESSLY GIVEN 
IN  LIEU  OF  ANY  OTHER  WARRANTY  EXPRESSED  OR  IMPLIED,  INCLUDING  THAT  OF  MERCHANTABILITY.  ANY  IMPLIED  WARRANTY 
INCLUDING  THAT  OF  MERCHANTABILITY  AND/OR  FITNESS  FOR  A  PARTICCULAR  PURPOSE  IS  HEREBY  LIMITED  BY  THE  SAME 
TERMS  AND  TIME  LIMITATIONS  SET  FORTH  IN  THIS  LIMITED  EXPRESS  WARRANTY  AND  OTHERWISE  EXCLUDED.  E XCEPT  FOR 
THOSE  OBLIGATIONS  ASSUMED  HEREIN,  TURBOSMART  ASSUMES  NO  OTHER  OBLIGATIONS  IN  CONNECTION  WITH  THE  SALE  OF 
ITS PRODUCTS.  
IN THE EVENT THAT THE INDIVIUDAL PURCHASER DOES NOT AGREE WITH THIS AGREEMENT THE BUYER MAY PROMPTLY RETURN 
THIS PRODUCT, IN A NEW AND UN-USED CONDITION, WITH A DATED PROOF OF PURCHASE, TO THE PLACE OF PURCHASE WITHIN 
SEVEN (7) DAYS FROM THE DATE OF PURCHASE FOR A FULL REFUND. THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE 
INDIVIDUAL PURCHASER HAS READ AND UNDERSTOOD THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. 

 

Happy motoring! 

The Turbosmart Team. 

 
 

Summary of Contents for IWG75 Twin Port

Page 1: ...hicle Turbosmart recommends that the engines Air Fuel ratio is checked while setting the desired boost pressure as any increase in boost pressure can cause the engine to run LEAN resulting in possible engine damage BASIC COMPONENTS OF YOUR IWG75 TWIN PORT INTERNAL WASTEGATE ACTUATOR Disclaimer Please note that the images shown below portray examples of assembled products for explanation purposes T...

Page 2: ... Please refer to picture below The fabricated bracket should be made from an appropriate material such as stainless steel that can handle high temperature and withstand high spring forces Use the supplied nuts and spring washers to secure the IWG75 to the bracket or compressor cover whichever is applicable MOUNTING YOUR IWG75 TWIN PORT BENT ROD Some IWG75 twin port actuators may incorporate a bent...

Page 3: ...t A clockwise to hold the wastegate flap shut Now use a 10mm spanner to turn nut A two complete turns in a clockwise direction The preload is now set to 2 mm To lock the preload setting tighten the preload lock nut Nut B in an anticlockwise direction until it is hand tight against the wastegate valve arm Use a torque wrench to tighten both nuts to 6 5Nm 4 79 ft lb Confirm that preload is set corre...

Page 4: ...essure when accompanying a Turbosmart IWG75 with a Turbosmart boost controller if the system is adequately sized Results will vary depending on every application 2 Check the spring combination in your IWG75 If more springs are required they can purchased from your Turbosmart dealer by using the TS xxx xxxx part numbers shown below each spring Pressure rating 3 PSI Inner 5 PSI Inner 7 PSI Middle 11...

Page 5: ...moved 1 If the engine has been running allow it to cool down before removing the actuator from its bracket 2 Use a press or a vice to clamp down the cap to the body and remove collar 3 Remove the actuator from the clamping device carefully as the cap is under spring load 4 Remove cap diaphragm and upper spring support with rod 5 Change the springs making sure that they sit in the right grooves in ...

Page 6: ...its bracket 2 Once the actuator is separated from the turbocharger assembly loosen turn buckle nut B and remove the bent rod and clevis assembly 3 Remove the turn buckle and turn buckle nut A 4 Use a press or a vice to clamp down the cap to the body and remove collar 5 Remove the actuator from the clamping device carefully as the cap is under spring load 6 Remove cap and lower housing 7 Remove the...

Page 7: ...sing your boost again Basic setup If no boost controller is being used connect the BOOST PRESSURE ONLY SOURCE to the wastegate actuator pressure nipple as shown Boost Tee setup When using your wastegate actuator in conjunction with a Turbosmart Boost Tee fit the controller between the boost pressure source and pressure nipple as shown Ensure the arrow on the Boost Tee is pointing in the direction ...

Page 8: ...stem with high back pressure Disclaimer Please note that base boost pressure will increase when using this method Reset your Turbosmart electronic boost controller to factory settings prior to further configuration Connect the Top port of the wastegate and port 1 of the solenoid to a pressure only source by teeing into source Port 2 of the solenoid to the bottom port of the wastegate Port 3 of sol...

Page 9: ... shipping damage Insurance is highly recommended Credit cannot be issued for damaged goods Turbosmart warranties the quality of the products it designs and manufactures to be free of defects in material and workmanship This limited warranty is extended only to the original purchaser and may not be transferred or assigned This limited warranty applies to any product which after careful inspection b...

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