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Tunstall Macon AB Series, Manual, Page: 18 / 155

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Tunstall Macon AB Series Manual Download Page 18

Optional features and accessories available for this 
Macon product are an extra charge, and not included  
in the standard model price.  

www.maconbalancing.com 

Tunstall Corporation 

118 Exchange Street · Chicopee, MA 01013 

Phone (413) 594-8695 · Fax (413) 598-8109 

Section: 

Components

 Bulletin-MB-LL-AI-0915 

Model AI

 

(Low-Lead) 

Submittal Data

 

Model Low-Lead AI Automatic Inline Valve is an automatic flow control 
device. The removable flow cartridge is factory set to automatically limit 
the GPM to within ± 10% of the specified flow. Standard features include 
Low-Lead, EPDM O-rings and seals, MNPT & SWT end connections. 

SPECIFICATIONS 

Pressure Ratings:   

232 PSI (1599 kPa) 

Temperature Ratings:  

250ºF (121ºC) 

Accuracy: 

 

± 10% of flow rate 

Body Material: 

 

Low-Lead Brass 

End Connections:   

MNPT & SWT, Inlet and Outlet 

Flow Cartridge:  1/2” thru 1” 

Ultrason

®

 Composite 

Seals:  

 

EPDM 

NOMINAL DIMENSIONS & WEIGHTS 

 

 

SIZE 

A  

B  

C  

 

in mm  

lbs kg   

1/2”  

15  

in 0.50 4.25  1.56 

0.80 0.40 

 

mm 12.70 107.95 39.69 

3/4”  

20 

in 0.75 4.81  1.56 

0.80 0.40 

 

mm 19.05 122.24 39.69 

1” 25 

in 1.00 6.00  1.56 

1.00 0.50 

 

mm 25.40 152.40 39.69 

* 

Dimensions not for construction purposes unless certified by factory

. 

   Reference Differential Control Pressure Ranges graph below for pressure ranges 

WEIGHT 

 

Cartridge 

0.50”- 1.00" Low-Lead AI Automatic Inline Valve

 

PRESSURE DIFFERENTIAL RANGE CHART 

GPM 

Pressure Differential 

Control Range (psid) 

GPM 

Pressure Differential 

Control Range (psid) 

0.50 

2 - 14  

4.00 

2 - 32 

0.75 4.50 
1.00 

2 - 32 

5.00 

4 - 34 

1.50 6.00 
2.00 7.00 
2.50 8.00 
3.00 9.00 
3.50 10.00 

5 - 35 

Item Number 

Inlet 

Outlet 

LL-AI-050M-050M 

1/2” MPT  1/2” MPT 

LL-AI-050M-050S 1/2” 

MPT 

1/2” 

SWT 

LL-AI-050S-050S 

1/2” SWT  1/2” SWT 

LL-AI-075M-075M 

3/4” MPT  3/4” MPT 

LL-AI-075M-075S 3/4” 

MPT 

3/4” 

SWT 

LL-AI-075S-075S 

3/4” SWT  3/4” SWT 

LL-AI-100M-100M 

1” MPT 

1” MPT 

ORDERING CHART 

LL-AI-100M-100S 

1” MPT 

1” SWT 

LL-AI-100S-100S 

1” SWT 

1” SWT 

 

LOW LEAD

 

AUTO

M

ATI

C

  

    

18

Summary of Contents for Macon AB Series

Page 1: ...09 MODEL STVG P 013 Globe Style Balancing Valve w multi turn hand wheel flanged end connections Globe Style Balancing Valve w multi turn hand wheel grooved end connections COMPONENTS Automatic Balancing MODEL AB P 015 MODEL AL LOW LEAD P 017 Automatic Balancing Valve w ball valve Low Lead Automatic Balancing Flow Control device w dual plugged accessory ports MODEL AI LOW LEAD P 018 MODEL ABW P 019...

Page 2: ...F P 031 Manual Balancing Valve w butterfly valve grooved end connections Venturi Flow Meter MODEL VG VW P 035 MODEL MP P 039 Venturi Flow Meter w grooved or weld end connections Manual Balancing Valve w ball valve flanged end connections COMPONENTS Strainers MODEL SV P 041 MODEL ST P 043 Combination Wye Strainer ball valve w dual plugged accessory ports hose end drain valve Wye Strainer w dual plu...

Page 3: ...P 050 Ball Valve w plugged accessory Ports Ball Valve w PT port hose end drain valve MODEL BVF P 051 Butterfly valve w lug type connections COMPONENTS Unions MODEL UB P 053 MODEL US P 054 Union w dual plugged accessory ports Union w PT Port Hose End Drain Valve MODEL URP P 055 Union w PTV combination PT Air Vent COMPONENTS Accessories MODEL PTV EPTV P 057 MODEL PT PTE P 057 MODEL EH P 058 Combinat...

Page 4: ... Air Vent Hose End Drain Valve MODEL INSU P 060 MODEL HT P 060 MODEL TP P 061 Balancing Valve Insulation STV STVL Series Only Hanging Tag Tail Pieces MODEL FH P 063 MODEL GF P 064 MODEL FMS P 065 Flexible Hose Connectors Groove x Flange Adaptor 2 1 2 thru 12 Flow Measuring Station MODEL PFM 2000 P 066 MODEL TT841 Test Kit P 067 Pressure Flow Meter Differential Pressure Meter P 069 CIRCUIT SETTER V...

Page 5: ... 10 GPM 0 91 14 20 66 4 mm 132 08 108 49 LPM 3 46 53 76 251 0 2 50 in 6 06 6 46 STV STVL 4 37 2 09 5 1 2 30 10 GPM 1 52 20 33 107 2 mm 154 164 111 53 LPM 5 76 76 125 406 0 FLOW CALCULATIONS The Minimum Flow is calculated from the minimum recommended pressure drop 1 ft WG 3 0 kPa The Nominal Flow is from the maximum setting of the valve and the minimum recommended pressure drop 2 ft WG 6 0 kPa The ...

Page 6: ...mm Allen wrench in a clockwise direction until it stops Cv Values for Valve Series STV STVL Handwheel Setting 1 2 DN 15 3 4 DN 20 1 DN 25 1 1 4 DN 32 1 1 2 DN 40 2 DN 50 1 0 21 0 39 0 56 0 92 1 39 2 32 1 5 0 29 0 56 0 75 1 28 1 97 3 25 2 0 37 0 70 0 89 1 53 2 38 4 18 2 5 0 44 0 82 1 04 1 80 2 78 5 10 3 0 52 0 96 1 19 2 09 3 25 6 03 3 2 0 56 1 02 1 28 2 26 3 48 6 50 3 4 0 59 1 09 1 39 2 44 3 71 6 9...

Page 7: ... 4 37 2 09 5 1 2 30 10 GPM 1 52 20 33 107 2 mm 154 164 111 53 LPM 5 76 76 125 406 0 FLOW CALCULATIONS The Minimum Flow is calculated from the minimum recommended pressure drop 1 ft WG 3 0 kPa The Nominal Flow is from the maximum setting of the valve and the minimum recommended pressure drop 2 ft WG 6 0 kPa The Maximum Flow is calculated from the maximum setting of the valve and the max pressure dr...

Page 8: ...lfill the application requirements Determine the required flow in the circuit A and the pressure drop B Draw a line between these two val ues Read off the corre sponding Cv value on the Cv scale Determine the valve setting in handwheel turns by draw ing a horizontal line D from the intersection point on the Cv scale to the corre sponding valve setting posi tion For the highest level of accu racy i...

Page 9: ...ets EPDM Seat Seal PTFE Handwheel Polyamide Plastic CIRCUIT SETTER NOMINAL DIMENSIONS WEIGHTS Valve Selection Guide SIZE A Length B Height WEIGHT Handwheel Turns Minimum Flow Nominal Range of Flow Maximum Flow in mm lbs kg 2 1 2 65 in 11 42 8 94 30 9 14 10 GPM 2 13 33 100 318 3 mm 290 226 LPM 8 07 125 378 1205 3 80 in 12 2 9 5 44 1 20 10 GPM 4 19 100 117 374 5 mm 310 241 LPM 15 9 378 442 1418 4 10...

Page 10: ...e read off the display If access to a Macon Balancing instrument is unavailable other industry models are compatible In addition the flow can be determined using the pressure drop diagram that is included in the operating instructions with each Ma con Balancing valve The accuracy is highest when the valve is fully open Therefore it is recommended to choose a valve that can be opened at least three...

Page 11: ... Temperature Ratings 14ºF to 250ºF 10ºC to 120ºC Body Cast Iron End Connections ANSI 125 Flanged Gaskets EPDM Seat Seal PTFE CIRCUIT SETTER NOMINAL DIMENSIONS WEIGHTS Valve Selection Guide SIZE A Length B Height WEIGHT Handwheel Turns Minimum Flow Nominal Range of Flow Maximum Flow in mm lbs kg 8 200 in 23 6 13 5 260 118 11 GPM 30 450 750 2415 mm 600 343 LPM 114 1703 2839 9142 10 250 in 28 7 16 0 ...

Page 12: ...stream to avoid turbulence that will affect the measuring accuracy See Figure 2 Turbulence can influence the measurements by up to 20 if this recom mendation is not followed Flow Measurement Accuracy The measuring instrument connects to the test ports of the valve and is pre programmed with Macon Balancing characteristics The pressure drop and flow readings can be read off the display If access to...

Page 13: ...18 103 8 47 2 10 mm 400 370 141 3 157 6 DN 150 Groove in 18 90 15 98 6 625 6 18 143 2 65 1 10 mm 480 406 168 3 157 8 DN 200 Groove in 23 62 30 04 8 625 15 75 363 165 12 mm 600 763 219 1 400 10 DN 250 Groove in 28 74 35 12 10 750 15 75 506 230 12 mm 730 892 273 0 400 12 DN 300 in 33 46 37 24 12 750 15 75 638 290 14 Groove mm 850 946 323 9 400 FEATURES Accurate and precise flow measurement Accurate ...

Page 14: ... DN 125 6 DN 150 8 DN 200 10 DN 250 12 DN 300 1 00 8 17 24 81 52 126 250 298 1 25 10 20 27 97 56 162 303 346 1 50 12 22 29 113 59 198 354 452 1 75 15 25 32 129 62 233 399 448 2 00 19 27 35 143 66 274 444 499 2 25 24 30 38 158 70 316 480 553 2 50 30 33 31 171 74 360 513 618 2 75 36 36 48 184 78 401 543 682 3 00 42 40 55 197 81 437 574 750 3 25 47 45 64 209 84 466 605 819 3 50 53 51 73 223 87 488 63...

Page 15: ... Range WEIGHT in mm FNPT SWT lbs kg AB1e 050 1 2 15 in 5 28 5 64 3 59 1 97 1 61 1 91 0 83 0 35 to 5 0 GPM 1 78 0 81 mm 134 10 143 30 91 20 50 10 40 90 48 50 21 08 AB1e 075 3 4 20 in 5 41 5 92 3 59 1 97 1 61 1 91 0 83 1 83 0 83 mm 137 40 150 40 91 20 50 10 40 90 48 50 21 08 AB1e 100 1 25 in 5 75 6 21 3 59 1 97 1 61 1 91 0 83 1 97 0 89 mm 146 10 157 70 91 20 50 10 40 90 48 50 21 08 AB2e 050 1 2 15 i...

Page 16: ...0 x x 30 00 x 2 20 x x 32 00 x 2 50 x x 34 00 x 2 65 x x 36 00 x 3 00 x x 38 00 x 3 50 x x 40 00 x 4 00 x x 42 00 x 4 50 x x 44 00 x 5 00 x x x 45 00 x 6 00 x x 48 00 x 7 00 x x 50 00 x 8 00 x x 52 00 x 9 00 x x 5 60 PSID 10 00 x x 54 00 x 11 00 x x 56 00 x 12 00 x x 58 00 x 13 00 x x 60 00 x 14 00 x x 62 00 x 15 00 x x 64 00 x 16 00 x x 66 00 x AB3 and AB4 Flow GPM continues at top of last two co...

Page 17: ...d Outlet Flow Cartridge 1 2 thru 1 Ultrason Composite Seals EPDM Available Options PL Low Lead PT test port NOMINAL DIMENSIONS WEIGHTS SIZE A B C Weight GPM SETTINGS 2 32 PSID in mm lbs kg 1 2 15 in 3 70 2 15 2 19 1 15 0 52 0 35 0 5 0 75 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 6 0 7 0 8 0 9 0 10 0 mm 94 10 54 60 55 60 3 4 20 in 3 84 2 15 2 19 1 17 0 53 mm 97 50 54 60 55 60 1 25 in 4 23 2 15 2 19 1 32 ...

Page 18: ...site Seals EPDM NOMINAL DIMENSIONS WEIGHTS SIZE A B C in mm lbs kg 1 2 15 in 0 50 4 25 1 56 0 80 0 40 mm 12 70 107 95 39 69 3 4 20 in 0 75 4 81 1 56 0 80 0 40 mm 19 05 122 24 39 69 1 25 in 1 00 6 00 1 56 1 00 0 50 mm 25 40 152 40 39 69 Dimensions not for construction purposes unless certified by factory Reference Differential Control Pressure Ranges graph below for pressure ranges WEIGHT Cartridge...

Page 19: ... 25 5 510 32 1 mm 315 255 225 230 ABW 600 6 150 in 12 40 11 00 9 60 9 00 103 0 46 7 4 540 34 0 680 42 8 mm 315 280 245 230 ABW 800 8 200 in 13 40 13 50 10 80 5 00 151 0 68 6 7 945 59 5 1190 75 0 mm 340 345 275 130 SPECIFICATIONS Pressure Ratings 200 PSIG 1380 kPa Temperature Ratings 250ºF 121ºC Accuracy 5 of flow rate Body Material Wafer Ductile Iron Butterfly Valve Ductile Iron A536 65 45 12 Disc...

Page 20: ... in mm lbs kg 2 32 14 221 5 60 34 414 ABG 250 2 50 65 in 13 88 4 58 2 19 4 29 7 00 6 13 8 13 33 48 15 19 1 80 5 0 120 7 6 mm 523 62 116 33 54 50 108 97 177 80 155 70 206 50 ABG 300 3 80 in 16 79 5 26 2 75 5 38 7 50 6 13 8 38 43 43 19 70 1 135 8 5 170 10 7 mm 426 47 133 60 69 72 136 65 190 50 155 70 212 85 ABG 400 4 100 in 17 87 6 22 3 39 7 46 9 00 6 00 9 13 68 45 31 05 2 270 17 0 mm 453 90 158 00 ...

Page 21: ... Cartridges Maximum gpm lps Control Range psi kPa in mm lbs kg 2 32 14 221 5 60 34 414 AW 250 2 50 65 in 12 07 4 58 2 19 4 29 7 00 24 00 10 89 1 80 5 0 120 7 6 mm 306 58 116 33 54 50 108 97 177 80 AW 300 3 80 in 15 00 5 26 2 75 5 38 7 50 32 84 14 90 1 135 8 5 170 10 7 mm 381 00 133 60 69 72 136 65 190 50 AW 400 4 100 in 15 81 6 22 3 39 7 46 9 00 51 26 23 25 2 270 17 0 340 21 4 mm 401 57 158 00 85 ...

Page 22: ... 50 10 00 56 0 25 4 3 405 25 5 510 32 1 mm 193 165 254 AW 600 6 150 in 8 50 6 80 10 16 67 0 30 4 4 540 34 0 680 42 8 mm 216 173 258 AW 800 8 200 in 11 00 8 00 11 00 81 0 36 7 7 945 59 5 1190 75 0 mm 279 203 279 AW 1000 10 250 in 13 30 9 30 11 00 121 0 54 9 11 1485 93 6 1870 118 0 mm 338 236 279 AW 1200 12 300 in 15 90 10 60 11 00 157 0 71 2 15 2025 128 0 2550 161 0 mm 404 269 279 SPECIFICATIONS Pr...

Page 23: ... MPT Cv Weight in mm FNPT SWT lbs kg 1 2 15 L 0 4 1 3 H 1 3 4 0 in 3 46 3 55 2 30 3 66 1 98 1 82 1 50 L 2 0 H 5 9 1 31 0 59 mm 87 78 90 25 58 42 93 02 50 29 46 20 38 10 3 4 R 20 L 0 4 1 3 H 1 3 4 0 in 3 60 3 67 2 30 3 66 1 98 1 82 1 55 L 2 0 H 5 9 1 34 0 61 mm 91 47 93 27 58 42 93 02 50 29 46 20 39 37 3 4 20 L 1 6 5 0 H 4 0 13 0 in 3 87 3 98 2 56 3 66 2 08 2 05 1 56 L 7 6 H 13 0 1 81 0 82 mm 98 30...

Page 24: ...115 44 4 00 92 65 10 16 3 1 8 33 00 207 122 47 4 50 117 82 13 21 4 2 3 34 00 220 130 50 5 00 144 101 15 26 5 3 35 00 233 138 53 5 50 175 123 19 31 6 3 4 36 00 146 56 6 00 208 146 22 37 7 4 37 00 154 59 6 50 244 171 26 43 8 5 39 00 171 65 7 25 213 33 54 10 6 40 00 180 69 7 50 228 35 58 11 6 4 41 00 189 72 8 00 40 65 12 7 42 00 198 76 8 50 45 74 14 8 43 00 208 79 9 00 50 83 15 9 44 00 218 83 9 50 56...

Page 25: ... 9 13 55 00 24 94 mm 292 10 228 60 127 48 228 60 231 90 MBF 500 5 125 in 13 13 10 00 5 53 9 00 9 63 79 00 35 83 mm 333 50 254 00 140 49 228 60 244 60 MBF 600 6 150 in 14 73 11 00 6 04 8 88 10 13 92 00 41 73 mm 374 14 279 40 153 39 225 55 257 30 Dimensions not for construction purposes unless certified by factory STANDARD COMPONENTS Please reference data sheet Bulletin MB Accessories for optional a...

Page 26: ...11 3 625 0 139 78 55 0 52 13 4 650 0 150 84 60 0 62 15 5 675 0 162 90 65 0 73 18 6 700 0 175 97 70 0 85 21 7 725 0 187 104 75 0 97 24 8 750 0 200 112 80 0 111 27 9 775 0 119 85 0 125 31 10 800 0 127 90 0 140 35 11 825 0 135 95 0 156 39 12 850 0 143 100 0 173 43 14 900 0 161 110 0 52 16 4 925 0 170 120 0 62 20 5 950 0 179 130 0 72 23 6 975 0 189 140 0 84 27 7 1000 0 199 150 0 96 31 8 1100 0 160 0 1...

Page 27: ... 15 443 50 MBF 1000 10 0 254 0 in 17 06 16 00 8 00 3 52 18 72 200 90 71 mm 433 32 406 40 203 20 89 31 475 50 MBF 1200 12 0 304 8 in 19 30 19 00 9 50 4 34 20 63 333 153 05 mm 490 22 482 60 241 30 110 25 524 00 Dimensions not for construction purposes unless certified by factory STANDARD COMPONENTS Please reference data sheet Bulletin MB Accessories for optional accessories Pressure Temperature test...

Page 28: ... 2000 0 29 17 9 675 0 37 9 2200 0 35 20 11 700 0 40 10 2400 0 42 24 13 725 0 43 11 2600 0 49 28 16 750 0 52 13 2800 0 57 33 18 775 0 62 15 3000 0 65 37 21 800 0 73 18 3200 0 74 43 24 825 0 85 21 3400 0 84 48 27 850 0 97 24 3600 0 94 54 30 875 0 111 27 3800 0 105 60 34 900 0 125 31 4000 0 116 67 37 925 0 140 35 4200 0 128 73 41 950 0 156 39 4400 0 140 81 45 975 0 173 43 4500 0 84 47 1000 0 52 4600 ...

Page 29: ... 84 MG 400 4 100 in 13 62 5 91 5 18 9 00 9 09 73 0 19 50 mm 345 95 150 11 131 57 228 60 230 89 MG 500 5 125 in 14 64 5 97 5 69 10 00 9 60 73 0 33 11 mm 371 86 151 64 144 53 254 00 243 84 MG 600 6 150 in 17 05 5 21 6 20 11 00 10 11 89 9 40 78 mm 433 07 132 33 157 48 279 40 256 79 Dimensions not for construction purposes unless certified by factory STANDARD COMPONENTS Please reference data sheet Bul...

Page 30: ... 625 0 139 78 55 0 52 13 4 650 0 150 84 60 0 62 15 5 675 0 162 90 65 0 73 18 6 700 0 175 97 70 0 85 21 7 725 0 187 104 75 0 97 24 8 750 0 200 112 80 0 111 27 9 775 0 119 85 0 125 31 10 800 0 127 90 0 140 35 11 825 0 135 95 0 156 39 12 850 0 143 100 0 173 43 14 900 0 161 110 0 52 16 4 925 0 170 120 0 62 20 5 950 0 179 130 0 72 23 6 975 0 189 140 0 84 27 7 1000 0 199 150 0 96 31 8 1100 0 160 0 109 3...

Page 31: ... 73 24 48 VF 400 4 100 in 9 50 9 00 5 02 3 38 1 19 36 16 33 mm 241 30 228 60 127 48 85 73 30 35 VF 500 5 125 in 11 00 10 00 5 53 3 88 1 31 45 20 41 mm 279 40 254 00 140 49 98 43 33 27 VF 600 6 150 in 12 50 11 00 6 04 3 88 1 60 55 24 95 mm 317 50 279 40 153 39 98 43 40 64 Dimensions not for construction purposes unless certified by factory STANDARD COMPONENTS Please reference data sheet Bulletin MB...

Page 32: ...11 3 625 0 139 78 55 0 52 13 4 650 0 150 84 60 0 62 15 5 675 0 162 90 65 0 73 18 6 700 0 175 97 70 0 85 21 7 725 0 187 104 75 0 97 24 8 750 0 200 112 80 0 111 27 9 775 0 119 85 0 125 31 10 800 0 127 90 0 140 35 11 825 0 135 95 0 156 39 12 850 0 143 100 0 173 43 14 900 0 161 110 0 52 16 4 925 0 170 120 0 62 20 5 950 0 179 130 0 72 23 6 975 0 189 140 0 84 27 7 1000 0 199 150 0 96 31 8 1100 0 160 0 1...

Page 33: ... 50 218 0 98 88 mm 533 4 482 6 241 3 VF 1400 14 0 355 6 in 24 00 21 00 10 50 305 0 138 34 mm 609 6 533 6 266 7 VF 1600 16 0 406 4 in 36 00 23 50 11 75 435 0 197 31 mm 914 4 596 9 298 45 Model VF Venturi Flowmeter features a cast steel venturi flow element The welded steel insert provides measurement accuracy of 3 of flow rate ANSI 125 150 flanged end connections Dual extended length Pressure Tempe...

Page 34: ...2000 0 29 17 9 675 0 37 9 2200 0 35 20 11 700 0 40 10 2400 0 42 24 13 725 0 43 11 2600 0 49 28 16 750 0 52 13 2800 0 57 33 18 775 0 62 15 3000 0 65 37 21 800 0 73 18 3200 0 74 43 24 825 0 85 21 3400 0 84 48 27 850 0 97 24 3600 0 94 54 30 875 0 111 27 3800 0 105 60 34 900 0 125 31 4000 0 116 67 37 925 0 140 35 4200 0 128 73 41 950 0 156 39 4400 0 140 81 45 975 0 173 43 4500 0 84 47 1000 0 52 4600 0...

Page 35: ...3 6 09 18 78 8 52 18 94 8 59 mm 260 35 168 40 154 69 VF 800 8 200 in 12 50 8 63 7 05 34 00 15 42 29 70 13 47 mm 317 50 219 20 179 07 VF 1000 10 250 in 13 50 10 75 8 11 54 00 24 49 45 50 20 63 mm 342 90 273 05 206 00 VF 1200 12 300 in 12 00 12 75 7 63 54 00 24 49 54 00 24 49 mm 304 80 323 85 193 80 VF 1400 14 355 in 19 00 14 00 8 25 72 30 32 79 72 30 32 79 mm 482 60 355 60 209 55 VF 1600 16 406 in ...

Page 36: ...50 0 43 11 3 625 0 139 78 55 0 52 13 4 650 0 150 84 60 0 62 15 5 675 0 162 90 65 0 73 18 6 700 0 175 97 70 0 85 21 7 725 0 187 104 75 0 97 24 8 750 0 200 112 80 0 111 27 9 775 0 119 85 0 125 31 10 800 0 127 90 0 140 35 11 825 0 135 95 0 156 39 12 850 0 143 100 0 173 43 14 900 0 161 110 0 52 16 4 925 0 170 120 0 62 20 5 950 0 179 130 0 72 23 6 975 0 189 140 0 84 27 7 1000 0 199 150 0 96 31 8 1100 0...

Page 37: ...0 0 29 17 9 675 0 37 9 2200 0 35 20 11 700 0 40 10 2400 0 42 24 13 725 0 43 11 2600 0 49 28 16 750 0 52 13 2800 0 57 33 18 775 0 62 15 3000 0 65 37 21 800 0 73 18 3200 0 74 43 24 825 0 85 21 3400 0 84 48 27 850 0 97 24 3600 0 94 54 30 875 0 111 27 3800 0 105 60 34 900 0 125 31 4000 0 116 67 37 925 0 140 35 4200 0 128 73 41 950 0 156 39 4400 0 140 81 45 975 0 173 43 4500 0 84 47 1000 0 52 4600 0 88...

Page 38: ...This page left blank intentionally MANUAL 38 ...

Page 39: ...Connections ANSI Class 150 Flanged Optional ANSI Class 300 Flanged Metering Ports Extended Length Pressure Temperature test ports Available Options PTV combination PT Air Vent NOMINAL DIMENSIONS WEIGHTS MODEL SIZE A B C D Weight in mm lbs kg MP 250 2 50 65 in 14 61 7 00 6 10 6 50 49 5 22 5 mm 371 0 180 0 155 0 165 0 MP 300 3 00 75 in 16 12 7 50 7 40 6 00 54 9 24 9 mm 409 4 190 0 188 0 153 0 MP 400...

Page 40: ... 625 0 139 78 55 0 52 13 4 650 0 150 84 60 0 62 15 5 675 0 162 90 65 0 73 18 6 700 0 175 97 70 0 85 21 7 725 0 187 104 75 0 97 24 8 750 0 200 112 80 0 111 27 9 775 0 119 85 0 125 31 10 800 0 127 90 0 140 35 11 825 0 135 95 0 156 39 12 850 0 143 100 0 173 43 14 900 0 161 110 0 52 16 4 925 0 170 120 0 62 20 5 950 0 179 130 0 72 23 6 975 0 189 140 0 84 27 7 1000 0 199 150 0 96 31 8 1100 0 160 0 109 3...

Page 41: ...1 73 3 53 0 83 50 0 35 to 5 0 GPM 1 90 0 86 mm 120 60 124 05 79 95 59 26 43 94 89 87 21 08 SV1e 075 3 4 20 in 4 77 5 22 2 99 2 33 1 73 3 53 0 98 2 67 1 21 mm 121 36 132 66 79 95 59 26 43 94 89 87 24 89 SV1e 100 1 25 in 4 91 5 60 2 99 2 33 1 73 3 53 0 98 2 02 0 92 mm 124 79 142 27 79 95 59 26 43 94 89 87 24 89 SV2e 050 1 2 15 in 5 71 5 95 3 86 3 66 2 08 3 72 0 92 75 0 35 to 13 0 GPM 2 57 1 17 mm 14...

Page 42: ...NTS Pressure Temperature test port with brass body dual durometer EPDM core threaded brass cap with O ring seal and neoprene retainer strap Accepts standard 1 8 4mm gauge adapter or thermometer stem Rated to 500 PSI 3450 kPa and 275 F 135 C Drain valve with forged brass body chrome plated ball Teflon seats double EPDM O ring stem seals alu minum handle 3 4 hose connection with cap and plastic reta...

Page 43: ... 250ºF 120ºC Body Material DZR Brass End Connections FNPT Inlet and Outlet Seals EPDM Strainer 20 Mesh Stainless Steel Available Options PT Pressure Temperature Port PTV combination PT Air Vent Automatic Air Vent Hose End Drain Valve and Port Extensions NOMINAL DIMENSIONS WEIGHTS MODEL SIZE A B C WEIGHT in mm lbs kg ST 050 1 2 15 in 3 43 2 15 1 10 0 98 0 44 mm 87 10 54 60 27 90 ST 075 3 4 20 in 3 ...

Page 44: ... PTV combination PT Air Vent and DV Drain Valve NOMINAL DIMENSIONS WEIGHTS MODEL SIZE A B C D E F 1 2 3 4 WEIGHT in mm NPT NPT NPT NPT lbs kg SVF 250 2 5 65 in 13 18 5 00 3 00 3 00 7 60 8 15 0 75 0 25 0 25 1 00 49 0 22 23 mm 334 77 127 00 76 20 76 20 193 00 207 00 SVF 300 3 0 75 in 14 40 6 00 3 00 3 00 8 30 8 39 0 75 0 25 0 25 1 00 58 0 26 31 mm 365 76 152 40 76 20 76 20 210 80 213 00 SVF 400 4 0 ...

Page 45: ...32 82 177 80 76 20 76 20 256 50 232 00 SVF 500 5 0 125 in 20 25 9 00 3 50 3 50 11 90 9 65 0 75 0 25 0 25 1 25 145 0 65 77 mm 514 35 228 60 88 90 88 90 302 30 245 00 SVF 600 6 0 150 in 22 69 10 00 4 00 4 00 17 40 10 16 0 75 0 25 0 25 1 50 179 0 81 19 mm 576 33 254 00 101 60 101 60 442 00 258 00 SVF 800 8 0 200 in 26 39 12 00 4 00 4 00 17 40 13 50 0 75 0 25 0 25 1 50 328 0 148 78 mm 670 31 304 80 10...

Page 46: ...NPT NPT lbs kg SF 200 2 0 50 in 9 87 5 00 2 50 2 50 5 68 0 75 0 25 0 25 0 50 22 0 9 98 mm 250 80 127 00 63 50 63 50 144 30 SF 250 2 5 65 in 13 18 5 00 3 00 3 00 7 60 0 75 0 25 0 25 1 00 49 0 22 23 mm 334 77 127 00 76 20 76 20 193 00 SF 300 3 0 75 in 14 40 6 00 3 00 3 00 8 30 0 75 0 25 0 25 1 00 58 0 26 31 mm 365 76 152 40 76 20 76 20 210 80 SF 400 4 0 100 in 17 04 7 00 3 00 3 00 10 10 0 75 0 25 0 ...

Page 47: ... Opening 2 5 4 0 045 perf Cover Gasket Fiber End Connections ANSI 125 Flanged Ball Valve Body Cast Steel Ball 304 Stainless Steel Stem 304 Stainless Steel Seat Teflon End Connections ANSI 150 Flanged Bushing Teflon Fiberglass Backed Seal EPDM Available Options PT Pressure Temperature Port PTV combination PT Air Vent and DV Drain Valve NOMINAL DIMENSIONS WEIGHTS MODEL SIZE A B C D 1 2 3 4 WEIGHT in...

Page 48: ...STRAINERS This page left blank intentionally 48 ...

Page 49: ...ndle Full size Zinc Plated lever with Vinyl Grip Memory Stop Zinc Plated Steel with position indicator Available Options PTV combination PT Air Vent hose end Drain Valve Port Extensions NOMINAL DIMENSIONS WEIGHTS SIZE A B C D T MPT WEIGHT in mm FNPT SWT lbs kg 1 2 15 in 3 19 3 29 2 03 3 66 1 98 1 50 1 21 0 55 mm 81 03 83 49 51 64 92 96 50 50 38 10 3 4 R 20 in 3 34 3 41 2 03 3 66 1 98 1 50 1 25 0 5...

Page 50: ...9 3 29 2 03 3 66 0 83 1 45 0 66 mm 81 03 83 57 51 56 92 96 21 08 3 4 R 20R in 3 34 3 41 2 03 3 66 0 98 1 45 0 66 mm 84 84 86 61 51 56 92 96 24 89 3 4 20 in 3 33 3 45 2 03 3 66 0 98 1 73 0 78 mm 84 58 87 63 51 56 92 93 24 89 1 R 25 R in 3 48 3 61 2 03 3 66 0 92 1 73 0 78 mm 88 39 91 69 51 56 92 96 23 27 1 1 4 32 in 4 02 4 19 2 33 5 03 0 92 3 73 1 69 mm 101 11 106 43 59 18 127 76 36 32 1 1 2 40 in 4...

Page 51: ...uty one piece body is designed to be installed between all types of ANSI 125 150 flanges Resilient seat provides bubble tight shut off Blowout proof stem with pinned disc Uni versal mounting flange conforms to ISO 5211 The 2 5 through 6 0 sizes are supplied with an adjustable flow positioning plate This unique design provides quick and easy setting of the valve flow position requires less hard war...

Page 52: ...This page left blank intentionally SHUT OFF VALVES 52 ...

Page 53: ...xed End SWT FNPT Union End SWT FNPT MNPT Seals EPDM Available Options Hose End Drain Valve NOMINAL DIMENSIONS WEIGHTS SIZE A B T MNPT WEIGHT in mm FNPT SWT lbs kg 3 8 10 in N A 1 86 84 N A 0 56 0 25 mm N A 47 29 21 34 N A 1 2 15 in 1 90 1 88 84 1 50 0 59 0 27 mm 48 26 47 75 21 34 38 10 3 4 R SWT 20 SWT in 1 98 2 12 84 1 55 0 59 0 27 mm 50 29 53 85 21 34 39 37 3 4 FNPT 20 FNPT in 1 98 2 12 1 08 1 5...

Page 54: ...mm 50 47 47 68 64 00 46 48 21 08 3 4 R 20R in 2 04 2 12 2 75 2 07 0 98 0 97 0 44 mm 51 82 53 90 69 85 52 56 24 89 3 4 20 in 2 04 2 12 2 52 1 83 0 98 1 24 0 56 mm 51 82 53 90 64 00 46 48 24 89 1 25 in 2 15 2 28 2 75 2 07 0 92 1 39 0 69 mm 54 56 57 85 69 85 52 56 23 37 1 1 4 32 in 2 39 2 56 3 11 2 45 1 43 2 48 1 18 mm 60 63 65 05 78 99 62 23 36 32 1 1 2 40 in 2 39 2 69 3 11 2 48 1 17 2 79 1 33 mm 60...

Page 55: ...1 22 10 N A 1 2 15 in 1 99 1 88 2 78 0 87 1 50 0 86 0 39 mm 50 47 47 68 70 25 22 10 38 10 3 4 R 20 in 2 04 2 12 2 78 0 87 1 55 0 79 0 36 mm 51 82 53 90 70 61 22 10 39 37 3 4 20 in 2 04 2 12 3 02 1 11 1 56 1 06 0 48 mm 51 82 53 90 76 65 28 19 39 70 1 25 in 2 15 2 28 3 02 1 11 1 75 1 16 0 53 mm 54 56 57 85 76 65 28 19 44 72 1 1 4 32 in 2 39 2 56 3 39 1 49 1 80 2 20 1 00 mm 60 63 65 05 86 18 36 98 45...

Page 56: ...This page left blank intentionally UNIONS 56 ...

Page 57: ...PDM core blowout proof stem side discharge vent with 1 8 4mm hose barb threaded brass cap with O ring seal and neoprene retainer strap Accepts standard 1 8 4mm gauge adapter or thermometer stem Rated to 250 PSI 1725 kPa and 250 F 120 C MODEL NPT CONN A B C WRENCH SIZE WEIGHT lbs kg EPTV 025 1 4 in 3 60 0 87 0 31 3 4 0 28 0 12 mm 91 21 8 PT PRESSURE TEMPERATURE PORT Pressure Temperature test port w...

Page 58: ...Accessories 0915 ACCESSORIES MS MEMORY STOP Memory stop Zinc plated steel with position indicator and position lock screw For use with valve handles EH EXTENDED HANDLE Handle Extension forged brass stem collar for extending existing handle 2 MODEL FITS EH 1 1 2 3 4 1 R AB BB MB SB SV 1 SV EH 2 1 1 1 4 AB BB MB SB 1 1 4 1 1 2 SV AB EH 3 1 1 2 2 BB MB SB 2 SV AB SH SHORT LEVER HANDLE Short lever val...

Page 59: ...dy knurled operator with screwdriver slot blowout proof stem and side discharge vent Rated to 400 PSI 2760 kPa and 250 F 120 C MODEL NPT CONN A B WRENCH SIZE WEIGHT lbs kg MAV 025 1 4 in 1 75 0 62 9 16 0 80 0 36 mm 44 16 AAV AUTOMATIC AIR VENT Automatic air vent with brass body plastic float brass seat and EPDM seal Rated to 150 PSI 1035 kPa and 240 F 115 C MODEL NPT CONN A B C WRENCH SIZE WEIGHT ...

Page 60: ...tandard model price www maconbalancing com Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 Section Components Bulletin MB Accessories 0915 HT HANGING TAG Hanging Tag plastic with chain for valve identification ACCESSORIES INSULATION INSULATION Balancing Valve Insulation STV STVL Series Only 60 ...

Page 61: ...08 TP1 075 3 4 20 1 29 32 77 1 55 39 37 0 98 24 89 TP2 038 3 4 1 R 1 AB2e BB2e SV2e 3 8 10 N A N A N A N A 0 75 19 05 TP2 050 1 2 15 0 83 21 08 1 50 38 10 0 87 22 10 TP2 075 3 4 20 0 83 21 08 1 56 39 62 0 98 24 89 TP2 100 1 25 1 40 35 56 1 75 44 45 1 00 23 37 TP3 050 1 H 1 1 4 1 1 2 AB3 BB3 SV3 1 2 15 N A N A 2 13 54 10 N A N A TP3 075 3 4 20 0 79 20 07 1 80 45 72 1 28 32 51 TP3 100 1 25 0 98 24 8...

Page 62: ...ice www maconbalancing com Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 Section Components Bulletin MB TP 0915 ACCESSORIES UA 1 Union Adapter Union Adapter UA 1 UA 1 Kit Union Adapter Kit Union Adapter UA 1 Kit UA 2 Union Adapter Union Adapter UA 2 UA 2 Kit Union Adapter Kit Union Adapter UA 2 Kit 62 ...

Page 63: ... 1 2 1 MNPT x Male Cone x Hose Adaptor Gasket Less Connection 1 1 4 2 MNPT x BA U Gasket Hose Adaptor Adaptor Connections Male NPT Copper SWT Union Nut Nickel Plated Brass CW614N Tailpiece Brass CW614N Gasket 1 1 4 2 BA U Fiber Specs for Application and Installation ON INSTALLATION Avoid absolutely any tension due to stretching twisting or torsion during the course of tightening the connectors A I...

Page 64: ...ction SPECIFICATIONS Pressure Ratings 200 psig 1380 kPa Temperature Ratings 250ºF 120ºC Flange Steel Pipe Section Steel Schedule 40 End Connection 150 Plate Flange X Schedule 40 steel pipe NOMINAL DIMENSIONS WEIGHTS MODEL FLANGE PIPE SIZE A B in mm in mm lbs kg GF 250 2 50 3 00 76 2 7 00 177 8 8 3 3 76 GF 300 3 00 3 00 76 2 7 50 190 5 10 0 4 54 GF 400 4 00 3 00 76 2 9 00 228 6 13 8 6 26 GF 500 5 0...

Page 65: ...vs Cv 2 1 2 102 0 175 4 3 142 2 261 6 4 249 3 426 3 5 389 5 654 2 6 530 2 901 4 8 929 4 1635 9 10 1444 0 2497 2 12 2122 6 3693 7 FEATURES Stainless steel wafer metering station For ANSI 125 or ANSI 150 flanges Designed according to BS7350 Tolerance on nominal Kvs 5 Gost compliant Class 125 SPECIFICATIONS Temperature Ratings 15ºF to 265ºF Below 32ºF only for water with added anti freezing fluids Ov...

Page 66: ...essure 100 kPa Static Pressure 10 kPa Flow 0 001 I s Environment Temperature media 10º C to 100º C Temperature Storage 20º C to 60º C Humidity not controlled Max 90 RH Power Supply Capacity 1500mAh R6 Rechargable NiMH batteries 6 Included in Delivery Meter x 1 Sensor x 1 Cable x 1 Hoses Connectors x 2 Battery Charger x 1 Durable Case x 1 Allen Key 3mm x 1 Allen Key 5 mm x 1 Manual x 1 Program Disc...

Page 67: ...s 0 to 50 H2O through 0 100 PSID Tubing Fittings Brass Hoses Nitrile Jacket and Schrader 1 4 Brass Coupler Connects with 1 4 37º Flare Male Fittings Filters 90 Micron Brass For Replacement Filter Elements Order Kit No 98008 CAUTION Severe damage may occur if this test kit is subject to freezing themperaure Drain the kit after use For additional information about this test kit or other Macon Balanc...

Page 68: ...g tested and read differential or flow 3 Upon completion of test close valves disconnect hoses and store them in test kit case NOTE The 841 Test Kit is equipped with in line filters near the ends of the hoses If the gauges respond slowly to changes in the differential pressure the filter elements may be partially plugged To remedy this unscrew the two halves of the filter housing and remove brass ...

Page 69: ...m The valve regulates the system and removes noise problems due to high pressure drop After setting the valve no further adjustment to the valves is necessary SPECIFICATIONS Pressure Ratings 58 psi Temperature Ratings 14ºF to 248ºF Body Brass CW617N End Connections Female NPT Gaskets EPDM Handwheel Polyamide Plastic Pressure class PN16 NOMINAL DIMENSIONS WEIGHTS Valve Selection Guide SIZE A B C D ...

Page 70: ...2 2 gpm a vertical line is taken down to the x axis It is then easy to read off that the valve should be set at approx 7 turns The minimum pressure drop will then be 0 28 psi over the valve Total pressure drop To dimension the pump it will be Ps Pv P 1 74 0 28 2 02 psi Also include the pipe pressure drop from the valve to the pump The pump can subsequently be adjusted optimally by measuring the di...

Page 71: ...pressure drop over valve fully open diagram P PVM pressure drop over the PVM valve diagram Example Calculated value for a valve is 6 34 gpm 7 25 psi is available differential pressure for circulation P load 2 9 psi is required for the main We find the minimum differential pressure required for the PVM valve to achieve minimum working pressure in the dia gram Two valves can deliver 6 34 gpm 1 and 1...

Page 72: ...is Macon product are an extra charge and not included in the standard model price www maconbalancing com Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 Section Components Bulletin MB PVM 0915 PRESS DIFF REGULATOR 72 ...

Page 73: ...is Macon product are an extra charge and not included in the standard model price www maconbalancing com Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 Section Components Bulletin MB PVM 0915 PRESS DIFF REGULATOR 73 ...

Page 74: ...74 ...

Page 75: ... combination manual vent and PT port Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 2RS CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 75 ...

Page 76: ...t and PT port Model SV combination ball valve wye strainer hose end drain and union with PT Flexible Hose ATC BY OTHERS Valve Package Model 2RS CS FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 76 ...

Page 77: ...ombination manual vent and PT port Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 2RS CS EXT Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 77 ...

Page 78: ...t and PT port Model SV combination ball valve wye strainer hose end drain and union with PT Model US full port union supplied with PT Hose End Drain Valve Package Model 2SS CS Job Name Location Engineer Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 78 ...

Page 79: ...d with PT Hose End Drain Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 2SS CSX Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com Job Name Location Engineer Contractor 79 ...

Page 80: ...YP Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 2SSX CS FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 80 ...

Page 81: ...ed with PTV combination manual vent and PT port Model SB ball valve with union end hose end drain and PT Valve Package Model 2RB CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 81 ...

Page 82: ...el SB ball valve with union end hose end drain and PT Model STV 10 Turn Globe Style Balancing Shut Off Valve Valve Package Model 2RB CS FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 82 ...

Page 83: ...Turn Globe Style Balancing Shut Off Valve Model URP full port union supplied with PTV combination manual vent and PT port Valve Package Model 2SB CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 83 ...

Page 84: ...obe Style Balancing Shut Off Valve Model BB ball valve with union end Model US full port union supplied with PT Hose End Drain Valve Package Model 2SB CS FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 84 ...

Page 85: ... union end ATC BY OTHERS Model US full port union supplied with PT Hose End Drain Valve Package Model 2SB CSX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 85 ...

Page 86: ... Flexible Hose TYP ATC BY OTHERS Model STV 10 Turn Globe Style Balancing Shut Off Valve Valve Package Model 2SBX CS FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 86 ...

Page 87: ... valve wye strainer hose end drain and union with PT Model STV 10 Turn Globe Style Balancing Shut Off Valve Valve Package Model XXS CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 87 ...

Page 88: ...f Valve Model SV combination ball valve wye strainer hose end drain and union with PT and Manual Air Vent Valve Package Model XXUS CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 88 ...

Page 89: ...ombination ball valve wye strainer hose end drain and union with PT Valve Package Model XS CSX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 89 ...

Page 90: ...urn Globe Style Balancing Shut Off Valve Model SB ball valve with union end hose end drain and PT Valve Package Model XXB CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 90 ...

Page 91: ... Model SB ball valve with union end hose end drain and PT Valve Package Model XB CSX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 91 ...

Page 92: ...rts for accessories ATC BY OTHERS Model STVA ANSI 125 Flanged Cast Iron Body dual PT ports Valve Package Model STVA w SVF Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 92 ...

Page 93: ... Shut Off Valve Model BB ball valve with union end Model URP full port union supplied with PTV combination manual air vent and PT port Valve Package Model 3RS CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 93 ...

Page 94: ...l URP full port union supplied with PTV combination manual vent and PT port Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 3RS CS A Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 94 ...

Page 95: ...ith PTV combination manual vent and PT port ATC BY OTHERS Model STV 10 Turn Globe Style Balancing Shut Off Valve Model US full port union supplied with PT Hose End Drain Valve Package Model 3SS CS 2 Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 95 ...

Page 96: ... Valve Model BB ball valve with union end Model URP full port union supplied with PTV combination manual vent and PT port Valve Package Model 3RB CS Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 96 ...

Page 97: ... strainer hose end drain and union with PT Model AB Combination Automatic flow control valve with ball valve union and dual PT ports Valve Package Model 2RS AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 97 ...

Page 98: ...flow control valve with ball valve union and dual PT ports Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 2RS AB FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 98 ...

Page 99: ...ination Automatic flow control valve with ball valve union PTV combination PT port and manual air vent Valve Package Model 2RSX AB FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 99 ...

Page 100: ...valve union PTV combination PT port and manual air vent Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 2SS AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 100 ...

Page 101: ... ATC BY OTHERS Model AB Combination Automatic flow control valve with ball valve union PTV combination PT port and manual air vent Valve Package Model 2SS AB FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 101 ...

Page 102: ...alve union and dual PT ports ATC BY OTHERS Model SV combination ball valve wye strainer hose end drain and union with PT Model US Full port union supplied with PT Hose End Drain Valve Package Model 2SS 2AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 102 ...

Page 103: ... AB Combination Automatic flow control valve with ball valve union PTV combination PT port and manual air vent Valve Package Model 2SSX AB FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 103 ...

Page 104: ...union end hose end drain and PT Model AB Combination Automatic flow control valve with ball valve union and dual PT ports Valve Package Model 2RB AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 104 ...

Page 105: ...trol valve with ball valve union PTV combination PT port and manual air vent Model BB ball valve with union end Valve Package Model 2SB AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 105 ...

Page 106: ...and manual air vent Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model XXS AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 106 ...

Page 107: ...d manual air vent Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model XXS AB FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 107 ...

Page 108: ...on PT port and manual air vent Model SB ball valve with union end hose end drain and PT Valve Package Model XXB AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 108 ...

Page 109: ...e strainer w butterfly valve 1 PT port Blowdown Drain Valve and 2 additional ports for accessories ATC BY OTHERS Valve Package Model ABW w SVF Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 109 ...

Page 110: ...sories ATC BY OTHERS Model AW Automatic Balancing Valve with wafer style ductile iron body dual PT ports Valve Package Model AW w SVF Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 110 ...

Page 111: ...nection gasket drain valve Model BFV Butterfly Valve w blowout proof stem w pinned disc adjustable flow positioning plate 2 1 2 thru 6 gear operator 8 thru 12 bubble tight shut off Valve Package Model 3BV AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 111 ...

Page 112: ...in and union with PT ATC BY OTHERS Model BB ball valve with union end Model URP full port union supplied with PTV combination manual vent and PT port Valve Package Model 3RS AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 112 ...

Page 113: ...ntrol valve with ball valve union and dual PT ports Model URP full port union supplied with PTV combination manual vent and PT port Valve Package Model 3RS AB2 Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 113 ...

Page 114: ... port union supplied with PTV combination manual vent and PT port Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 3RS ABX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 114 ...

Page 115: ...atic flow control valve with ball valve union and dual PT ports Model URP full port union supplied with PTV combination manual vent and PT port Valve Package Model 3RS ABX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 115 ...

Page 116: ...n ball valve wye strainer hose end drain and union with PT Model AB Combination Automatic flow control valve with ball valve union and dual PT ports Valve Package Model 3RS ABX FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 116 ...

Page 117: ...n ball valve wye strainer hose end drain and union with PT Model AB Combination Automatic flow control valve with ball valve union and dual PT ports Valve Package Model 3RS ABX FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 117 ...

Page 118: ...e with union end hose end drain and PT Model AB Combination Automatic flow control valve with ball valve union PTV combination PT port and manual air vent Valve Package Model 3RSX ABX FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 118 ...

Page 119: ... ball valve with union end hose end drain and PT Model AB Combination Automatic flow control valve with ball valve union and dual PT ports Valve Package Model 3RB AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 119 ...

Page 120: ...Model SV combination ball valve wye strainer and union with PT Model AB Combination Automatic flow control valve with ball valve union and dual PT ports Valve Package Model 3RU AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 120 ...

Page 121: ...t iron body wye strainer w flanged ends removable stainless steel screen bolted cover with blow down connection gasket drain valve Valve Package Model 3SW AB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 121 ...

Page 122: ...122 ...

Page 123: ...in and union with PT Model BB full port ball valve with union end and PT 24 Flexible Hose Pressure Independent Control Valve BY OTHERS Valve Package Model 2RS BB FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 123 ...

Page 124: ...tion Venturi style manual balancing valve ball valve union and dual PT ports Valve Package Model 2RS MV Job Name ___________________________ Location ____________________________ Engineer ____________________________ Contractor ___________________________ Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 124 ...

Page 125: ...e end drain and union with PT Model MB Combination Venturi style manual balancing valve ball valve union and dual PT ports Flexible Hose Flexible Hose Valve Package Model 2RS MV FLEX Job Name Location Engineer Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 125 ...

Page 126: ...ation Venturi style manual balancing valve ball valve union and PTV combination PT port and manual air vent Valve Package Model 2RS MV X Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 126 ...

Page 127: ...union with PT Model MB Combination Venturi style manual balancing valve ball valve union and PTV combination PT port and manual air vent Valve Package Model 2SS MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 127 ...

Page 128: ...nd drain and PT ATC BY OTHERS Model MB Combination Venturi style manual balancing valve ball valve union and dual PT ports Valve Package Model 2RB MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 128 ...

Page 129: ... full port union supplied with PTV combination manual vent and PT port Model SB ball valve with union end hose end drain and PT Valve Package Model 2RB MV FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 129 ...

Page 130: ...in and PT ATC BY OTHERS Model MB Combination Venturi style manual balancing valve ball valve union and dual extended PT ports Valve Package Model 2RB MV EXT Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 130 ...

Page 131: ...combination PT port and manual air vent Model SB ball valve with union end hose end drain and PT Valve Package Model 2RB MV X Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 131 ...

Page 132: ... air vent ATC BY OTHERS Model BB ball valve with union end Model US full port union supplied with PT Hose End Drain Valve Package Model 2SB MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 132 ...

Page 133: ...odel US full port union supplied with PT Hose End Drain Model BB ball valve with union end ATC BY OTHERS Valve Package Model 2SB MV EXT Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 133 ...

Page 134: ...Venturi style manual balancing valve ball valve union and PTV combination PT port and manual air vent Valve Package Model XXS MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 134 ...

Page 135: ...ation PT port and manual air vent Model SB ball valve with union end hose end drain and PT Valve Package Model XXB MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 135 ...

Page 136: ...strainer and union with PT and hose end drain valve optional 316 Stainless Steel ball and stem Pressure Independent Control Valve BY OTHERS Valve Package Model 2RS BB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 136 ...

Page 137: ... manual vent and PT port valve with union end Model SB ball valve with union end hose end drain and PT Valve Package Model 2RB BB Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 137 ...

Page 138: ...ssories ATC BY OTHERS Model MBF w infinite memory stop 150 flanged ends dual extended length P T ports Valve Package Model MBF w SVF Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 138 ...

Page 139: ...hru 12 bubble tight shut off ATC BY OTHERS Model MBF w infinite memory stop 150 flanged ends dual extended length P T ports Valve Package Model MBF w BFV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 139 ...

Page 140: ...P T ports COIL 2 COIL 1 Model MBF w infinite memory stop 150 flanged ends dual extended length P T ports Model MBF w infinite memory stop 150 flanged ends dual extended length P T ports Valve Package Model MBF w SVF DUAL COIL Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 140 ...

Page 141: ...V combination manual vent and PT port Model BB ball valve with union end Model SV combination ball valve wye strainer hose end drain and union with PT Valve Package Model 3RS MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 141 ...

Page 142: ...nual vent and PT port Model BB ball valve with union end Model SV combination ball valve wye strainer hose end drain and union with PT Flexible Hose Flexible Hose Valve Package Model 3RS MV FLEX Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 142 ...

Page 143: ...rain and PT ATC BY OTHERS Model URP full port union supplied with PTV combination manual vent and PT port Model BB ball valve with union end Valve Package Model 3RB MV Job Name Location Engineer Contractor Submitted By Tunstall Corporation 118 Exchange Street Chicopee MA 01013 Phone 413 594 8695 Fax 413 598 8109 www maconbalancing com 143 ...

Page 144: ...144 ...

Page 145: ...e past the flux surface Install the tailpiece and or body on the copper tube with a twisting motion to distribute the flux uniformly when inserted Position the body so that the PT Port PTV Vent Drain Valve and or Valve Handle are in the proper position Make sure that flow arrow is pointing in the direction of the flow A heat sink is required during soldering An appropriate heat sink is a wet rag w...

Page 146: ...nt Slide the gasket past the grooves Position the grooved end valve between the pipe ends and slide the gaskets back into the central spanned position All products have a flow direction arrow Make sure that it is pointing in the direction of the flow Apply grease on the outside of the gasket Install housing clamps over the gasket insert bolts and nuts Tighten nuts evenly using socket or other wren...

Page 147: ...etroleum products hydrocarbons solvents and or oils chlorinated hydrocarbon or turpentine Always wear eye protection when using PT Ports and or PTV Attach a drain hose to the hose barb connection for collecting water or water vapor from the PTV Always use a pressure gauge with a rating greater than the pressure in the system Recommended for use in hydronic systems only Not recommended for gas stea...

Page 148: ... installed in horizontal or vertical pipe STRAIGHT RUN REQUIREMENTS The MB models have the necessary straight run length built in and can be installed directly downstream of a 90 degree elbow or a control valve If the control valve is smaller then the MB than the reduction can be done with a Macon tailpiece or reducing coupling to insure a proper reading Models MBF MBG VF VG and VW can be installe...

Page 149: ...the swivel adapter from the swivel nut Install and tighten the union adaptor C Install and tighten the adapter to the swivel nut Use two spanners in order to screw the union together One to hold the hexagon of the adaptor The other to tighten the nut at the same time IMPORTANT Do not re screw the fixed connector or adaptor after tightening of the swivel nut this will cause tensioning of the flexib...

Page 150: ...aterial which has been subject to misuse negligence modification temperature or pressures in excess of the limits recommended by Macon Macon makes no other warranties either expressed or implied including the warranties of mechanical ability or fitness for a particular purpose The company neither assumes nor authorizes any other persons to assume for it any liability in connection with the sales o...

Page 151: ... locking feature to prevent tampering after pre setting All balancing valves shall have self sealing ports for measurement of differential pressure and fluid temperature using standard pressure and temperature test probes Test ports shall be located at a 45 offsetting angle and be removable for implementation of optional drain kits where required All balancing valves in sizes 1 2 DN 15 through 2 D...

Page 152: ...Ductile iron body suitable for mounting wafer style between standard 150 or 300 flanges The long flange bolts and nuts shall be provided with each control valve Macon model AW MINIMUM RATINGS 1 For 50 through 2 0 pipe sizes 600 PSI 250 F 2 For 2 5 through 12 0 pipe sizes 600 PSIG 250 F FLOW VERIFICATION choose one 1 The differential pressure across the Automatic Balancing Valve shall be measured f...

Page 153: ... 6 shall have a cast steel body Flanges shall be compatible with ANSI B16 5 1968 150lb Butterfly Valve shall be ductile iron lug type with EPDM seats 416 SS stem Teflon bushing aluminum bronze disc 3 All valves 50 2 0 shall be factory leak tested at 100PSI air under water MINIMUM RATINGS 1 Devises with sweat or NPT connections 50 2 400 PSIG 250 F 2 Devises with Flanged connections 2 10 200 PSIG 25...

Page 154: ...ing Model AAV Design and Material Forged brass body manual shut off cap Polypropylene float Body designed to be disassembled for cleaning Vent capacity 1 SCFM 60 PSIG Minimum Ratings 150 PSIG 250 F Y STRAINERS Manufacturer Macon Balancing Models SV SVF Design and Material 50 2 0 Forged or cast brass body EPDM O ring Plated steel handle with vinyl grip Blow out proof stem Chrome plated ball with Te...

Page 155: ...PT Brass body Dual durometer EPDM core Brass cap with EPDM O ring and neoprene strap Accepts 1 8 diameter gage adapter or thermometer stem 1 4 and 1 2 NPT PTV Brass body Dual durometer EPDM core Brass cap with EPDM O ring and neoprene strap Side air vent with 1 8 hose barb Accepts 1 8 diameter gage adapter or thermometer stem 1 4 and 1 2 NPT Minimum Ratings PT 500 PSIG 250 F PTV 250 PSIG 250 F BAL...

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