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USER MANUAL

TUNJKTRLY05

1.1

  Please read the following guidelines carefully before using this equipment. This equipment must be kept clean and kept in good 

working order in order to ensure safe and effective operation. Inspect the equipment carefully before use and do not use if any 

defects are identified. Contact your nearest Tundra Industrial Dealer for further information on repairs and replacement parts. 

1.2 

 The maximum load for this equipment is 5 Tonnes. Do not exceed this rated capacity.

1.3 

 Centre the load on the saddle before lifting.

1.4 

 This jack is a lifting device ONLY. Support the vehicle with appropriate means immediately after lifting.

1.5 

 Do not go under the vehicle after lifting until it is supported correctly with axle stands.

1.6 

 Do not move or dolly the vehicle after lifting until it is supported correctly with axle stands.

1.7 

 Use jacks only on areas of the vehicle as specified by the vehicle manufacturer.  

1.8 

 Use this bottle jack for the purpose for which it is intended. 

Do not

 use it for any other purpose it is not designed to perform. 

Do not modify or attempt to enhance the equipment in any way. 

1.9

  Keep children, unauthorized persons & animals away from the work area.

1.10

  Only use this jack on a hard surface that is stable, level, dry and not slippery, and capable of sustaining the load.

1.11

  Inspect the jack before each use. Do not use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are 

noted or it has been subjected to a shock load.

1.12

  Check to ensure that all applicable bolts and nuts are firmly tightened.

1.13

  Do not operate the jack when you are tired or under the influence of alcohol, drugs or any intoxicating medication.

1.14

  Do not allow untrained persons to operate the jack.

1.15

  Do not make any modifications to the jack.

1.16

  Do not use brake fluid or any other incorrect fluid and avoid mixing different types of oil when adding hydraulic oil.  

Only good quality hydraulic jack oil should be used.   

1.17

  If the jack needs repairing and/or there is any part that needs to be replaced, have it repaired by authorized technicians and 

only use the replacement parts supplied by the manufacturer.

1. SAFETY GUIDELINES

WARNING:

No responsibility is accepted for incorrect use of this equipment. Incorrect use can result in damage to the equipment and 

danger to the user. Warranty will be void in the event of incorrect use. Hydraulic products are only repaired by Tundra 

Industrial authorised engineers. The warnings, cautions and instructions discussed in this instruction manual cannot cover 

all possible conditions and situations that may occur. It must be understood by the operator that common sense and 

caution are factors which cannot be built into this product, but must be supplied by the operator.

Summary of Contents for TUNJKTRLY05

Page 1: ...USER MANUAL TUNJKTRLY05 5 TONNE TROLLEY JACK LONG LOW PROFILE ...

Page 2: ...s are made without guarantee Since the conditions of use are beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for illustration purposes only ...

Page 3: ...ppery and capable of sustaining the load 1 11 Inspect the jack before each use Do not use if bent broken cracked leaking or otherwise damaged any suspect parts are noted or it has been subjected to a shock load 1 12 Check to ensure that all applicable bolts and nuts are firmly tightened 1 13 Do not operate the jack when you are tired or under the influence of alcohol drugs or any intoxicating medi...

Page 4: ...rd and turn it anti clockwise to open the release valve Hold the handle in the open position and pump it up and down 7 or 8 times To close the hydraulic valve turn the handle clockwise and push down Place a few drops of hydraulic jack oil on the pump piston and pump the handle several times to distribute the oil Thoroughly lubricate all moving parts 5 OPERATING INSTRUCTIONS WARNING Ensure you prep...

Page 5: ... valve and pump the handle a few times Close valve and re try Jack lifts but will not hold load 1 Release valve partially open 2 Dirt on valve seats 3 Air in system 4 Faulty seals 5 Packing worn or defective 1 Check and close release valve 2 Lower jack close release valve Place foot on front wheel and pull up lifting arm to full height by hand Open the release valve to lower arm 3 Open release val...

Page 6: ...09 Release Spring 10 O Ring 11 Released Valve Core 12 Pump Core No Description 13 Washer PTFE 14 U Ring 15 Pump Core Base 16 Washer 17 Pump 18 Steel Ball 19 Ball Seat 20 Adjusting Spring 21 Adjusting Screw 22 O Ring 23 Adjusting Plug Screw 24 Top Cap No Description 25 Oil Plug 26 Elastic Collar 27 Retaining Ring 28 O Ring 29 Limit Collar 30 O Ring 31 Piston 32 Nylon Ring 33 Bowl Gasket 34 O Ring 3...

Page 7: ...Spring Axle 19 Castor Assembly 20 Bolt 21 Hex Screw 22 Washer 23 Mount Saddle Pin 24 Reset Spring 25 Front Wheel Axle 26 Saddle Pad 27 Saddle 28 Lifting Axle 29 Spring Pin 30 Pump 31 Support Plate 32 Pump Axle 33 Release Carrier Rod 34 Hex Nut 35 Release Pedal 36 Saddle Carrier 37 Hex Screw 38 Handle Shaft No Description 39 Handle Pin 40 Handle 41 Retaining Ring 42 Bolt 43 Release Pedal Pad 44 Sid...

Page 8: ...he oil filler plug Turn the handle release valve clockwise to the closed position Pump the handle until the lift arm reaches maximum height Continue to pump several times to remove trapped air in the system Turn the handle release valve counterclockwise one full turn and lower the lift arm to the lowest position Use force on saddle if necessary Carefully and slowly loosen oil filler plug to releas...

Page 9: ...C as amended Machinery Directive Equipment Category Trolley Jack Lifting Equipment Product Name Model TUNJKTRLY05 5 Tonne Trolley Jack Maximum Load 5 Tonne Signed by Stephen McIntyre Position in the company Operations Director Date 09 March 2017 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or authorised representa...

Page 10: ...iminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ...

Page 11: ...dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented mus...

Page 12: ...12 USER MANUAL TUNJKTRLY05 ...

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