Tulsa Rufnek Intelliguard 3541RL Service Manual Download

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GEN ERAL ASSEM BLY

F. OU T PU T GEAR SECT I ON ASSEM BLY

1. Lubricate and insert inner race (item 7) into

recess located in gear housing (item 80)

2. Insert output gear set (item 15) into gear

housing.

3. Install output sun gear (item 15) into output

gear set.

4. lubricate and install outer race (item 7) into

recess located on output gear set.

5. Install cover (item 61) by installing capscrews

(item 63).

6. Fill gear section to fill/level hole in cover with

proper type of lubricant.

Summary of Contents for Rufnek Intelliguard 3541RL

Page 1: ...BLY 8 E PLANET SET DISASSEMBLY AND ASSEMBLY 8 GENERAL ASSEMBLY 9 GENERAL ASSEMBLY 9 F OUTPUT GEAR SECTION ASSEMBLY 9 F OUTPUT GEAR SECTION ASSEMBLY 9 G DRUM INPUT GEAR SECTION ASSEMBLY 10 G DRUM INPUT...

Page 2: ...MODEL CODE 3541RL A L O C D W E BASIC MODEL A OR B DRUM WIDTH LEFT RIGHT MOUNT SPOOL OVER UNDER DRUM CLOSE COUPLED MOTOR OPTION 2...

Page 3: ...including the winch and cable is maintained properly 5 Avoid shock loads This type of load imposes a strain on the winch many times the actual weight of the load and can cause failure of the cable or...

Page 4: ...Complete teardowns and component inspections Again severity and frequency of use will determine how often this should be done If the equipment that this winch is mounted on is subject to standards fo...

Page 5: ...2 Remove all tubing and hoses attached to motor Note the location of tubing hoses and fittings for re assembly 3 Remove the capscrews item 71 holding motor in place 4 Grasp the motor and remove from w...

Page 6: ...embly assembled items 34 37 38 39 40 41 42 and remove it from the brake housing Remove the stator plates item 25 and friction discs item 26 from the brake housing and check them for excessive wear Rep...

Page 7: ...r set item 8 7 Using two crows foot pry bars hook the bearing carrier item 10 in the I D of the bearing item 12 and pull out of drum Inspect the seal item 13 o ring item 11 and bearing item 12 for dam...

Page 8: ...PLANET SET DISASSEMBLY AND ASSEMBLY 1 Remove the retaining rings from the planet pins 2 Remove the pins from the carrier by carefully tapping them out 3 Remove the planet gears thrust washers and bear...

Page 9: ...m 80 2 Insert output gear set item 15 into gear housing 3 Install output sun gear item 15 into output gear set 4 lubricate and install outer race item 7 into recess located on output gear set 5 Instal...

Page 10: ...output sun gear item 15 on top of shaft item 2 6 Insert input gear set item 8 into drum making sure that it engages the output sun gear item 15 7 Lubricate and Insert thrust washer item 9 into drum an...

Page 11: ...o the bore of the brake housing item 14 with the o ring side toward the brake pack Place the other seal onto the brake piston item 29 with the o ring side toward the flange of the piston 8 Lubricate a...

Page 12: ...nsert motor item 33 into brake cover item 28 making sure that ports are oriented correctly Install capscrews item 71 with lockwashers item 50 2 Attach all tubing and hoses 3 Fill brake section with pr...

Page 13: ...TION a Relief valve setting may be too low to allow proper lifting Increase relief valve pressure setting Note do not exceed recommended system pressures b Load being lifted may be more than the winch...

Page 14: ...42593 1 BRAKE COVER 29 42229 1 BRAKE PISTON 30 42230 12 BRAKE SPRING 31 13050 1 BREATHER 32 21684 1 PLUG 33 43117 1 MOTOR HYDRAULIC 34 42206 1 INPUT DRIVER 35 32566 1 O RING 36 33094 1 O RING 37 26980...

Page 15: ...LL OF MATERIAL SA 4217 INPUT GEAR SET ITEM 8 ITEM DESCRIPTION QTY PART NO 8 1 INPUT CARRIER 1 42838 8 2 INPUT PLANET GEAR 3 42245 8 3 PLANET PIN 3 41760 8 4 RETAINING RING 3 41715 8 5 PLATE 1 41769 8...

Page 16: ...16 VISCOSITY CHART...

Page 17: ...54 7 16 14 20 54 62 65 73 63 71 76 84 1 2 13 20 80 90 100 110 100 110 120 130 9 16 12 18 105 115 125 135 125 135 150 160 5 8 11 18 170 180 195 205 200 210 230 240 3 4 10 16 285 295 340 350 330 340 400...

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