TuffStuff THL-78 Assembly Instructions Manual Download Page 8

FIG. 28 

Using a rubber mallet, insert two Foot Roll Plastic End Cap

1” (#73) into the tube-ends of the 

Foot Roll Tube (#33)

.

Next, insert the 

Leg Hold Down Assembly

 into the receptacle of th

*

TMP-75 (Multi-Angular Bench)

.  Use the L-Locking Pin (#93) to Adjus

the

Leg Hold Down Assembly

 to the desire height.

*TMP-75 (Multi-Angular Bench)

 is part of your package only if you 

purchased a Smith-Half Cage Ensemble System.  If not, the 

TMP-75

can be purchased separately as an option.

High/Low Pulley System

8

94

127

57

127

29

111

111

111

21

91

28

127

111

108

32

72

72

33

32

73

72

32

72

73

32

93

TMP-75

Multi-Angular Bench

Assembly Instruction

IG. 27 

Using a rubber mallet, insert one Plastic Insert Cap 1 3/4” Sq. 

#108) into the tube-end of the 

Leg Hold-Down Tube (#32)

.

Next, insert the 

Foot Roll Tube (#33)

 into the receptacle of the 

Leg Hold-

Down Tube (#32)

, then insert two Foam Foot Rolls 7 X 4 X 1 (#72) over the 

ube-ends of the 

Foot Roll Tube (#33)

, as shown above.

Note:

 Use Windex or household glass cleaner for easy insertion of 

the Foam Foot Rolls 7 X 4 X 1 (#72).

IG. 25 

Using a rubber mallet, insert two Plastic Insert Caps 1” Rd. 

#111) into the tube-ends of the Low Row Bar 20” (#94).  Next, attach 

he Low Row Bar (#94) to the 

Low Row Cable (#29)

 using the Coil 

Chain 3/16” X 21 (#57) and two Snap Links (#127), as shown above.

FIG. 26 

Using a rubber mallet, insert two Plastic Insert Caps 1

Rd. (#111) into the tube-ends of the Lat Bar Chrome 48” (#91).  Nex
mount the Lat Bar Chrome 48” (#91) onto the 

Lat Bar Holder (#21

and affi x it to the 

Lat Cable (#28)

, in the position as shown above

using one Snap Link (#127), one Shoulder Bolt 3/8 X 3/4 (#126), an
one Nylon Insert Lock Nut 5/16-18 (#102).  Use the supplied Hex Ke
3/16” (#88) and a 1/2” combination wrench to fasten this assembl
properly. 

Note:

Refer to 

Fig. A

on page 9 or page 10 for furthe

illustration of this assembly.

Summary of Contents for THL-78

Page 1: ...Pg 13 Exploded View Diagrams Pg 12 Pg 14 Warranty Back Page High Low Pulley System Smith Half Cage Option Includes Assembly for THL 78WS High Low Pulley w 200 Lbs Weight Stack THL 78 High Low Pulley...

Page 2: ...able Foot Support 25 into the receptacle o the Bottom Assembly Holder 24 Caution It is strongly recommended to use another person in assisting with the following assembly Assembly steps only for THL 7...

Page 3: ...123 23 137 51 51 49 50 133 133 137 34 137 34 69 23 24 23 69 69 23 69 31 23 LABEL FIG 6 Attach the Decal Weight Numbers 133 to the Weight Plate 50 49 51 in the corresponding order Begin with the 15 at...

Page 4: ...of the Rubber Donuts 123 Note Be sure the Label on the Carriage 30 is facing out as shown above before sliding the Carriage 30 onto the Guide Rods 23 IG 11 Mount the Top Assembly 20 to the Smith Half...

Page 5: ...Washers SAE 3 8 71 and on Nylon Insert Jam Lock Nut 3 8 16 100 Next thread one Finishe Hex Nut 1 2 13 66 and insert one Flat Washer SAE 1 2 70 to th threaded bolt of the Top Cable Adjuster Bracket 27...

Page 6: ...28 up and over the Nylon Pulley 4 1 2 Rd 105 abeled A then through the Top Assembly s 20 tube Next pull he Lat Cable 28 down through the slot on the bottom side of the Top Assembly 20 Caution Do not p...

Page 7: ...the Lat Cable 28 to the Top Plate Selector Bar 137 using one Split Bolt 1 2 13 X 1 130 and one Split Lock Washer 2 132 Refer to Fig B on page 9 for further illustration of this ssembly Fully Fasten Pr...

Page 8: ...le of the Leg Hold Down Tube 32 then insert two Foam Foot Rolls 7 X 4 X 1 72 over the ube ends of the Foot Roll Tube 33 as shown above Note Use Windex or household glass cleaner for easy insertion of...

Page 9: ...ey System 9 28 130 132 137 126 91 127 FIG A FIG B 29 85 FIG C 102 136 95 28 71 19 71 99 111 91 111 B D C A 111 94 127 57 127 29 111 E F THL 78WS CABLE MAPPING DIAGRAM Note Some parts have been cut awa...

Page 10: ...0 126 91 127 FIG A FIG B 29 85 FIG C 102 136 95 28 71 19 71 99 111 91 111 B D C A 111 94 127 57 127 29 111 E F THL 78 CABLE MAPPING DIAGRAM High Low Pulley System 10 Note Some parts have been cut away...

Page 11: ...TE BNH0904 9 108 PLASTIC INSERT CAP 1 3 4 SQ BNH0053 1 50 15 LB WEIGHT PLATE BNH0926 5 110 PLASTIC INSERT CAP 1 X 2 BNH0008 2 51 5 LB WEIGHT PLATE BNH0927 5 111 PLASTIC INSERT CAP 1 RD BNH0002 4 57 CO...

Page 12: ...110 124 124 70 66 27 100 71 71 82 105 100 71 26 105 26 71 82 82 71 105 71 100 23 23 112 112 71 82 105 86 71 86 71 71 100 19 84 71 105 71 83 71 100 24 71 99 71 113 25 113 118 73 72 108 72 73 33 93 32...

Page 13: ...LL TUBE UP0053 1 105 NYLON PULLEY 4 1 2 RD BNH0556 6 57 COIL CHAIN 3 16 X 21 BNH0017 1 108 PLASTIC INSERT CAP 1 3 4 SQ BNH0053 1 58 DECAL ADJUST CABLE HERE BNH0789 2 109 PLASTIC INSERT CAP 1 7 8 RD BN...

Page 14: ...124 124 70 66 27 100 71 71 82 105 109 109 30 100 71 26 105 26 71 82 82 71 105 71 100 23 23 123 69 31 123 69 31 96 69 112 112 71 82 105 86 71 86 71 71 100 19 84 71 105 71 83 71 100 24 71 99 71 113 25...

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