TuffStuff THL-78 Assembly Instructions Manual Download

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A S S E M B L Y I N S T R U C T I O N S

TABLE OF CONTENTS:

Introduction

Pg. 1

Safety Precautions

Pg. 1

Assembly Instructions

Pg. 2 - Pg. 8

Cable Mapping Diagrams

Pg. 9 / Pg. 10

Parts Lists

Pg. 11 / Pg. 13

Exploded View Diagrams

Pg. 12 / Pg. 14

Warranty

Back Page

High/Low Pulley System

(Smith-Half Cage Option)

Includes Assembly for:

THL-78WS

High/Low Pulley w/200 Lbs. Weight Stack

THL-78

High/Low Pulley (Free Weight)

A m e r i c a ’ s P r e m i u m E x e r c i s e E q u i p m e n t

Revision Date 03-27-03

THL-78 Pictured above attach to the Smith-Half Cage

76"

68 3/4"

L 76" W 68 3/4" H 83 1/2"

Summary of Contents for THL-78

Page 1: ...Pg 13 Exploded View Diagrams Pg 12 Pg 14 Warranty Back Page High Low Pulley System Smith Half Cage Option Includes Assembly for THL 78WS High Low Pulley w 200 Lbs Weight Stack THL 78 High Low Pulley...

Page 2: ...able Foot Support 25 into the receptacle o the Bottom Assembly Holder 24 Caution It is strongly recommended to use another person in assisting with the following assembly Assembly steps only for THL 7...

Page 3: ...123 23 137 51 51 49 50 133 133 137 34 137 34 69 23 24 23 69 69 23 69 31 23 LABEL FIG 6 Attach the Decal Weight Numbers 133 to the Weight Plate 50 49 51 in the corresponding order Begin with the 15 at...

Page 4: ...of the Rubber Donuts 123 Note Be sure the Label on the Carriage 30 is facing out as shown above before sliding the Carriage 30 onto the Guide Rods 23 IG 11 Mount the Top Assembly 20 to the Smith Half...

Page 5: ...Washers SAE 3 8 71 and on Nylon Insert Jam Lock Nut 3 8 16 100 Next thread one Finishe Hex Nut 1 2 13 66 and insert one Flat Washer SAE 1 2 70 to th threaded bolt of the Top Cable Adjuster Bracket 27...

Page 6: ...28 up and over the Nylon Pulley 4 1 2 Rd 105 abeled A then through the Top Assembly s 20 tube Next pull he Lat Cable 28 down through the slot on the bottom side of the Top Assembly 20 Caution Do not p...

Page 7: ...the Lat Cable 28 to the Top Plate Selector Bar 137 using one Split Bolt 1 2 13 X 1 130 and one Split Lock Washer 2 132 Refer to Fig B on page 9 for further illustration of this ssembly Fully Fasten Pr...

Page 8: ...le of the Leg Hold Down Tube 32 then insert two Foam Foot Rolls 7 X 4 X 1 72 over the ube ends of the Foot Roll Tube 33 as shown above Note Use Windex or household glass cleaner for easy insertion of...

Page 9: ...ey System 9 28 130 132 137 126 91 127 FIG A FIG B 29 85 FIG C 102 136 95 28 71 19 71 99 111 91 111 B D C A 111 94 127 57 127 29 111 E F THL 78WS CABLE MAPPING DIAGRAM Note Some parts have been cut awa...

Page 10: ...0 126 91 127 FIG A FIG B 29 85 FIG C 102 136 95 28 71 19 71 99 111 91 111 B D C A 111 94 127 57 127 29 111 E F THL 78 CABLE MAPPING DIAGRAM High Low Pulley System 10 Note Some parts have been cut away...

Page 11: ...TE BNH0904 9 108 PLASTIC INSERT CAP 1 3 4 SQ BNH0053 1 50 15 LB WEIGHT PLATE BNH0926 5 110 PLASTIC INSERT CAP 1 X 2 BNH0008 2 51 5 LB WEIGHT PLATE BNH0927 5 111 PLASTIC INSERT CAP 1 RD BNH0002 4 57 CO...

Page 12: ...110 124 124 70 66 27 100 71 71 82 105 100 71 26 105 26 71 82 82 71 105 71 100 23 23 112 112 71 82 105 86 71 86 71 71 100 19 84 71 105 71 83 71 100 24 71 99 71 113 25 113 118 73 72 108 72 73 33 93 32...

Page 13: ...LL TUBE UP0053 1 105 NYLON PULLEY 4 1 2 RD BNH0556 6 57 COIL CHAIN 3 16 X 21 BNH0017 1 108 PLASTIC INSERT CAP 1 3 4 SQ BNH0053 1 58 DECAL ADJUST CABLE HERE BNH0789 2 109 PLASTIC INSERT CAP 1 7 8 RD BN...

Page 14: ...124 124 70 66 27 100 71 71 82 105 109 109 30 100 71 26 105 26 71 82 82 71 105 71 100 23 23 123 69 31 123 69 31 96 69 112 112 71 82 105 86 71 86 71 71 100 19 84 71 105 71 83 71 100 24 71 99 71 113 25...

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