TuffStuff SP-404 Assembly Instructions Manual Download Page 1

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SP-404

Lat/Mid-Row

SP-404 Rev0

A S S E M B L Y I N S T R U C T I O N S

Revision Date 05-29-02

TABLE OF CONTENTS:

Introduction
    Pg. 1

Safety Precautions
    Pg. 1

Assembly
    Pg. 2 - Pg. 11

Cable Adjustment
    Pg. 9

Parts List
    Pg. 13

Exploded View Diagram
    Fold-out Pg. 14

Cable Mapping Diagram
    Fold-out Pg. 15

Warranty
    Back Page

L 61 1/2” W 48” H 82 3/4”

61 1/2"

48"

A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t

Summary of Contents for SP-404

Page 1: ...ction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 11 Cable Adjustment Pg 9 Parts List Pg 13 Exploded View Diagram Fold out Pg 14 Cable Mapping Diagram Fold out Pg 15 Warranty Back Page L 61 1 2 W 48 H 82 3 4 61 1 2 48 2003 TuffStuff Fitness Equipment Inc A m e r i c a s P r e m i e r E x e r c i s e E q u i p m e n t ...

Page 2: ...em regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 combination wrench 2 One 9 16 combination wrench 3 One 1 2 combination wrench 4 One 7 16 combination wrench 5 One ratchet 6 One 9 16 socket 7 One 3 4 socket 8 One 7 16 socket 9 Rubber mallet 10 Windex or household glass cleaner...

Page 3: ...d Retainer 4 and the Top Plate Selector Bar 6 to allow the assembly of the weight plates FIG 3 Carefully begin sliding the Weight Plates 5 onto the Guide Rods 3 in position as shown above allowing the first one to rest on top of the Rubber Donuts 12 FIG 4 Slide the Top Plate Selector Bar 6 onto the Guide Rods 3 allowing it to rest on top of the completed Weight Stack Note Be sure the label on the ...

Page 4: ...Cap Screws 3 8 16 X 4 1 4 68 four Flat Washers SAE 3 8 15 and two Nylon Insert Lock Nuts 3 8 16 70 3 SP 404 Lat Mid Row 3 3 4 27 26 FIG 7 Attach the Front Upright 27 to the Guide Rod Retainer 4 and the Weight Stack Frame 1 using two Hex Head Cap Screws 1 2 13 X 3 1 2 20 four Flat Washers SAE 1 2 25 and two Nylon Insert Lock Nuts 1 2 13 18 FIG 8 Adhere the Decal Weight Numbers 91 to the Weight Plat...

Page 5: ...ex Head Cap Screws 3 8 16 X 4 1 4 68 four Flat Washers SAE 3 8 15 and two Nylon Insert Lock Nuts 3 8 16 70 FIG 11 Attach the Top Pulley Assembly 28 to the Front Up right 27 using four Hex Head Cap Screws 1 2 13 X 1 69 four Split Lock Washers B O 1 2 71 and four Flat Washers SAE 1 2 25 FIG 12 Caution It is strongly recommended to use another person in assisting with this assembly Using a rubber mal...

Page 6: ...the tube of the Top Pulley Assembly 28 FIG 16 Attach two Nylon Pulleys 4 1 2 Rd 13 Labeled A B to the Top Pulley Assembly 28 using two Hex Head Cap Screws 3 8 16 X 2 1 2 21 four Flat Washers SAE 3 8 15 and two Ny lon Insert Jam Lock Nuts 3 8 16 19 Be sure the cable is routed properly into the groove of the Nylon Pulleys Note The black boxed letter pointing to the pulleys are used throughout this m...

Page 7: ... pulley into place using one Hex Head Cap Screw 3 8 16 X 2 22 two Flat Washers SAE 3 8 15 and one Nylon Insert Jam Lock Nut 3 8 16 19 Be sure the cable is routed properly into the groove of the Nylon Pulleys FIG 19 Route the Cable 42 over a Nylon Pulley 4 1 2 Rd 13 Labeled F and attach the pulley to the Top Pulley Assembly 28 using one Hex Head Cap Screw 3 8 16 X 2 1 2 21 two Flat Wash ers SAE 3 8...

Page 8: ... assembly process Note Refer to Fig A on fold out page 15 for further detailed il lustration of this assembly FIG 22 Attach the Snap Link 85 to the Clevis Bracket 81 us ing one Shoulder Bolt 3 8 X 3 4 83 and one Nylon Insert Lock Nut 5 16 18 84 Use the supplied Hex Key 3 16 89 and a 1 2 com bination wrench to fasten this assembly properly Note Refer to Fig B on fold out page 15 for further illustr...

Page 9: ...two Hex Head Cap Screws 3 8 16 X 1 1 2 66 FIG 31 Affix the Seat Pad 38 to the Adjustable Seat Pad Tube 31 using four Hex Head Cap Screws 3 8 16 X 1 1 4 65 and four Flat Washers SAE 3 8 15 FIG 32 Attach the two Metal Hinges 57 to the axle of the Adjust able Chest Pad Tube 32 Be sure to position the Metal Hinges 57 as shown above 35 30 33 41 41 31 38 32 57 57 8 SP 404 Lat Mid Row Owner s Manual Asse...

Page 10: ...g four Hex Head Cap Screws 1 4 20 X 3 4 17 and four Flat Washers 1 4 16 Loosely Fasten Do not completely fasten this hardware as sembly at this time as it will be completely fastened later in the assembly process Cable Adjustment 1 Loosen the Finished Hex Nut 1 2 13 80 2 Thread the Cable Hex Tap Bolt 1 2 13 X 3 79 in or out of the threaded socket of the Top Plate Selector Bar 6 to give the Cable 4...

Page 11: ...eight Shroud 2 FIG 37 Align the edge of the Weight Shroud 2 with the grooves of the Plastic Shroud Gap Cover 7 and the Plastic Shroud Edge Protectors 9 FIG 38 Affix the Weight Shroud 2 to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 4 us ing four Hex Head Cap Screws 1 4 20 X 3 4 17 and four Flat Washers 1 4 16 7 9 9 2 9 9 7 9 7 2 2 87 4 10 SP 404 Lat Mid Row Owne...

Page 12: ...FIG 39 Secure the Plastic Shroud Lid 8 to Guide Rod Retainer 4 using two Flat Head Socket Cap Screws 3 8 16 X 3 23 2 8 11 SP 404 Lat Mid Row ...

Page 13: ...12 SP 404 Lat Mid Row N o t e s ...

Page 14: ... 8 18 X 3 4 BNH1180 2 24 RUBBER GROMMET 3 4 ID 2867 012 BNH0401 2 76 HEX HEAD CAP SCREW GR 8 Z Y 5 8 18 X 1 BNH0107 2 25 FLAT WASHER SAE B O 1 2 BNH0238 12 77 SPLIT LOCK WASHER B O 5 8 BNH0654 4 26 BASE FRAME UP0934 1 78 SPLIT LOCK WASHER Z P 1 2 BNH0572 1 27 FRONT UPRIGHT UP0935 1 79 CABLE HEX TAP BOLT Z P 1 2 13 X 3 BNH1047 1 28 TOP PULLEY ASSEMBLY UP0936 1 80 FINISHED HEX NUT B O 1 2 13 BNH0201...

Page 15: ...16 SP 404 Lat Mid Row ...

Page 16: ...osts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY NO IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL AP PLY IN NO EVENT WHETHER AS A RESULT OF BREACH OF CONTRACT WARRANTY NEG LIGENCE OR OTHERWISE SHALL TUF...

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