TuffStuff BA-701 Maintenance & Assembly Instructions Download Page 7 | Manualshive

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www.tuff stuffi

tness.com

BA-701 Chest Press

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Carefully read ALL Danger, Warning & Caution labels posted on the machine

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It is extremely important that the

Facility Sign

shown to the left

be installed in plain view of the unit.

You should have received it along with this Owners Manual. If
you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from Tuff Stuff Fitness by contacting
our service department at:

1 (888) 884-8275
service@tuff stuff .net
service1@tuff stuff .net

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Summary of Contents for BA-701

Page 1: ...nd Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel supervision and correct usage of the equipment 4 Provide scheduled inspection maintenance repairs and must be performed byTFI Authorized Dealer or a service company approved byTFI 5 Must use only genuineTFI replacement...

Page 2: ...e take the time to carefully read through this owner s manual thoroughly Instructions contained in this owner s manual are not intended to cover all details or variations possible with equipment or to cover every contingency that may be met in conjunction with assembly installation operation maintenance or troubleshooting of the equipment Even though we have prepared this owner s manual with extre...

Page 3: ...BA 701 Chest Press www tuffstuffitness com 3 OVERHEAD SPECIFICATIONS L 72 X W 63 X H 58 L 183 cm X W160 cm X H148 cm PRODUCT WEIGHT 620 lb 281 kg ...

Page 4: ...st Press Carefully read ALL Danger Warning Caution labels posted on the machine 71 74 80 86 58 75 82 76 70 73 85 85 77 84 87 119 120 Chinese Utility Model Pat No ZL 201621077888 X Chinese Utility Model Pat No ZL 201720316780 X Stack them ...

Page 5: ...5 www tuffstuffitness com BA 701 Chest Press Carefully read ALL Danger Warning Caution labels posted on the machine 108 72 78 83 81 79 ...

Page 6: ...6 www tuffstuffitness com BA 701 Chest Press 108 Carefully read ALL Danger Warning Caution labels posted on the machine 71 72 74 78 80 86 58 83 81 79 75 ...

Page 7: ...at the Facility Sign shown to the left be installed in plain view of the unit You should have received it along with this Owners Manual If you did not receive this Facility Sign with your order you can obtain one at no cost to you from TuffStuff Fitness by contacting our service department at 1 888 884 8275 service tuffstuff net service1 tuffstuff net 76 87 119 120 ...

Page 8: ...BA 701 Chest Press www tuffstuffitness com 8 Anchoring Holes on shoes are provided for anchoring the unit to the floor See anchoring hole locations below ...

Page 9: ...sional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed at time of installation and inspected prior to use Failure to anchor the machine to the floor could cause the machine to tip or fall over due to incorrect usage and misuse and could result in serious ...

Page 10: ...s indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjustments CAUTION Obtain assistance fromTFI if you have difficulty assembling the BA 701 Please do not attempt to complete the assembly as this could result in equipment failure and serious injuries to t...

Page 11: ...maintenance seeInspectionLabel Payspecialattentiontoareasmostsusceptibletowearandtear including butnotlimitedtocables pulleysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com Inspection Maintenance ...

Page 12: ...ORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A CRACK IN THE CABLE COVER A BREAK ON THE CABLE ...

Page 13: ...AIN FRAME 1 29 TOP CROSS BRACE 1 31 WEIGHT STACK FRAME 1 43 BUTTON HEAD SOCKET CAP SCREW GR 8 Z P 1 2 13 X 1 4 61 FLAT WASHER SAE Z P 1 2 4 102 SPLIT LOCK WASHER Z P 1 2 4 WARNING 1 It is strongly recommended that two or more persons participate in the assembly of this unit Loosely Tighten 70 LooselyTighten Loosely tighten all hardware in this step ...

Page 14: ... 1 2 2 62 FLAT WASHER Z P 1 2 X 1 3 4 X 3 16 2 103 SPLIT LOCK WASHER Z P 3 8 4 111 NYLON INSERT LOCK NUT Z P 1 2 13 2 112 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 3 1 4 2 116 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 4 Note 1 Run guide wire through pulley bracket as shown 100 Fully Tighten FullyTighten Wrench tighten all hardware in this and previous loosely tighten steps Make sure not to pull out co...

Page 15: ...tion Qty 4 AXLE 1 RD X 4 3 8 1 20 PIVOT AXLE 1 RD SS 303 X 5 5 8 1 23 SEAT FRAME 1 36 ALUMINUM ROUND COVER PLATE 2 1 2 4 57 FLAT HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 4 Note 1 Make sure to insert the axles with the notched end first See fig A Fig A 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 16: ... 63 Step 4 Step 4 Assembly List Item Description Qty 2 ARM FRAME LT 1 3 ARM FRAME RT 1 61 FLAT WASHER SAE Z P 1 2 4 63 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 1 1 4 4 102 SPLIT LOCK WASHER Z P 1 2 4 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 17: ...E W ADJ SLTR BAR 19X 3 4 WTS ASM 1 33 15 LB STEEL WEIGHT PLATE W FLANGED BUSHINGS EA 14 34 5 LB STEEL WEIGHT PLATE W FLANGED BUSHINGS EA 5 59 FLAT WASHER SAE Z P 3 8 2 65 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 97 RUBBER DONUT 3 4 RD ID X 2 1 2 RD OD X 3 2 103 SPLIT LOCK WASHER Z P 3 8 2 Step 5 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Make sure threaded hole on guid...

Page 18: ...e of weight holes 4 Make sure label is straight and slowly press into place 5 Gently remove application tape and rub each label firmly against the weight stack 6 Allow labels to stand for 2 days to allow adhesive to cure fully 7 Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 8 After the cables are installed do a set...

Page 19: ... 7 Steps 7 Assembly List Item Description Qty 14 LINEAR SHAFT COVER LT 1 15 LINEAR SHAFT COVER RT 1 45 BUTTON HEAD SOCKET CAP SCREW GR 8 Z P 1 4 20 X 1 2 8 60 FLAT WASHER SAE Z P 12 1 4 8 Note Remove covers as shown below to allow you to route the cable in the following steps ...

Page 20: ...uide wire to cable end and pull it out as indicated below 2 Make sure cable runs on the pulleys 3 Adjust cable tension on top plate bolt 101 A 30 B D E C F 30 See Fig A Tie cable here See Fig B Pull cable out 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 21: ... HEAD SOCKET CAP SCREW GR 8 Z P 3 8 16 X 1 3 4 2 54 FINISHED HEX NUT Z P 1 2 13 1 59 FLAT WASHER SAE Z P 3 8 6 64 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 3 4 1 90 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 3 100 SPLIT BOLT GR 5 Z P 1 2 13 X 1 RND CUT 1 101 SPLIT HEX TAP BOLT GR 5 B O 1 2 13 X 3 1 102 SPLIT LOCK WASHER Z P 1 2 2 102 30 101 54 17 42 48 59 90 90 48 42 102 30 100 7 64 90 59 59 40 A ...

Page 22: ...List Item Description Qty 8 CHEST PRESS CABLE 1 49 CABLE STOPPER SHELL 1 1 2 X 1 3 4 2 92 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 32 X 1 1 8 2 110 TRAKHANDLE SPORT CABLE HANDLE W EXTENSION OAL 16 2 Note 1 Tie guide wire to cable end and pull it out as indicated below 2 Adjust cable and test it 3 Re assemble linear shaft covers 14 and 15 after completing this step Pull cable out Tie cable here ...

Page 23: ...BA 701 Chest Press www tuffstuffitness com 23 H E F G 8 I 49 110 92 8 Adjust cable here Loosen to adjust cable tension Tighten once cable tension is achieved Pull cable out Tie cable here ...

Page 24: ...4 25 26 109 53 Step 10 Step 10 Assembly List Item Description Qty 25 SHIELD REAR 1 26 SHIELD FRONT 1 53 FLAT HEAD SOCKET CAP SCREW Z P 1 4 20 X 3 4 2 109 TOP PLASTIC COVER 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 25: ...Step 11 Assembly List Item Description Qty 10 FOOT SUPPORT 1 61 FLAT WASHER SAE Z P 1 2 4 89 NYLON INSERT THIN PATTERN LOCK NUT G 5 Z P 1 2 13 2 113 BUTTON HEAD SOCKET CAP SCREW GR 8 Z P 1 2 13 X 4 2 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 26: ... 24 19 59 Step 12 Step 12 Assembly List Item Description Qty 12 HEAD REST PAD 1 19 STANDARD PAD 1 24 SEAT PAD 1 46 BUTTON HEAD SOCKET CAP SCREW GR 8 Z P 3 8 16 X 1 1 4 9 59 FLAT WASHER SAE Z P 3 8 9 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 27: ...3ȱRDȱWITHȱOȬRINGS BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ Pȱ1 2Ȭ13ȱXȱ1 BLACKȱNYLONȱPULLEYȱ3 8ȱXȱ1ȱXȱ4ȱ1 2ȱ BLACKȱNYLONȱPULLEYȱ3 8ȱXȱ1ȱXȱ3ȱ1 2ȱȱ CUSTOM ALUMINUMȱROUNDȱCOVERȱPLATE ȱ2ȱ1 2 BALLȱBEARINGȱ Wȱ516 BLACKȱDELRINȱBUSHING BLACKȱDELRINȱSPACERȱANDȱRANGEȱLIMITER ȱ1ȈȱID TOPȱPLASTICȱCOVER 5ȱLBȱSTEELȱWEIGHTȱPLATEȱW FLANGEDȱBUSHINGSȱEA COMPRESSIONȱSPRINGȱ1801ȱ GOLDȱIRIDITE ȱ15ȱLBS PRE ASSEMBLED COMPONENTS LA...

Page 28: ...tness com 28 13 13 59 5 60 45 45 60 15 48 59 93 37 42 96 93 59 44 90 103 99 59 59 48 93 45 60 45 60 99 48 93 90 96 42 18 69 88 59 44 103 88 69 94 47 1 7 42 90 103 44 59 69 88 5 88 69 94 54 102 14 54 Pre Assembled Components 18 UP8912X1 ...

Page 29: ...59 40 59 48 90 3 39 27 117 55 117 56 53 9 91 91 28 41 55 37 56 91 2 48 40 90 90 117 59 53 9 28 41 39 59 91 37 27 118 43 102 61 43 23 59 37 37 48 38 50 69 88 21 88 104 11 61 38 103 48 59 103 102 22 69 42 104 Pre Assembled Components 2 UP8900X1 3 UP8927X1 23 UP8915X1 ...

Page 30: ...BA 701 Chest Press www tuffstuffitness com 30 35 98 98 35 10 108 52 26 106 107 109 Pre Assembled Components 109 BNH4362X1 26 UP8918X1 10 UP8906X1 ...

Page 31: ...BA 701 Chest Press www tuffstuffitness com 31 99 42 64 59 90 31 99 34 51 110 92 49 49 92 110 8 33 51 114 114 32 32 BNH3535X1 34 BNH3531 33 BNH3533 31 UP8921X1 8 UP8922X1 Pre Assembled Components ...

Page 32: ...accrual of the cause of action Nomodificationofthiswarrantyorwaiverofitstermsshallbebindingoneitherpartyunlessapprovedinwritingbyanauthorizedrepresentative of the party ContactTuffStuff Fitness International Inc at 13971 Norton Avenue Chino CA 91710 before returning any defective equipment This warranty gives you specific legal rights and you may also have other rights which may vary from state to...

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