TUFFCAT 2X1000 Owner'S Manual Download Page 19

19

PRESSURE REGULATING

UNLOADER

ADJUSTABLE

CHEMICAL INJECTOR

PARTS LIST

Item

P/N MATL Description

Qty.

402

540081 BB

Cap, Hex Adjusting

1

404

31047 BB

Nut, Locking (M18x1)

1

408

32094 STZP

Spring, Coil

1

410

107672 BB

Retainer, Spring

1

412

45694 BB

Stem, Piston (M5)

1

415

20184 PTFE

Back-up-Ring, Piston Stem

1

416

14190 NBR

O-Ring, Piston Stem - 70D

1

425

107673 BB

Retainer, Piston 

1

428

13969 NBR

O-Ring, Piston Retainer - 70D

3

429

14759 NBR

O-Ring, Body

1

430

107675 PTFE

Back-up-Ring, Body

1

435

45696 BB

Valve and Ball Assembly (M5)

1

436

107680 S

Seat

1

440

— BB

Body

1

441

13963 NBR

O-Ring, Valve 

1

443

541060 BB

Valve, Check w/O-Ring

1

444

45924 S

Spring

1

455

45695 BB

Fitting, By-Pass (3/8" NPTF)

1

468

32097 NBR

Kit, O-Ring 

(Inclds: 415,416,428,429,430,441)

1

470 7193/7194  BB

Chemical, Injector

1

Italics are optional items.

Material Codes (Not Part of Part Number): BB=Brass

NBR=Medium Nitrile (Buna-N) PTFE=Pure Polytetrafluoroethylene

S=304SS STZP=Steel/Zinc Plated

SPECIFICATIONS

Model 7500S

U.S. Measure

Metric Measure

Flow .................................................. .5-6.0 GPM

(2-23 L/M)

PSI .................................................100-2000 PSI

(7-140 BAR)

Inlet Port - Rear .....................................3/8" NPT

(3/8" NPT)

Outlet Port - Rront ................................M18 x 1.0

(M18 x 1.0)

By-Pass Port - Bottom .........................3/8" NPTF

(3/8" NPTF)

Weight ........................................................14 oz.

(0.43L)

Dimensions.................................3.0 x 1.0 x 4.25"

(76 x 25 x 108mm)

PARTS LIST

Item

P/N MATL Description

Model Used

Qty.

471

33949 NY

Cap, Adjustment

All Models

1

472

32941 BB

Hose Barb, Adjustment

All Models

1

473

33503 NBR

O-Ring, Hose Barb

All Models

1

474

33500 S

Spring

All Models

1

475

33946 BB

Retainer, Ball Seat 

All Models

1

476

33504 FPM

O-Ring, Retainer

All Models

1

477

34620 SS

Ball

All Models

1

478

33501 SS

Spring, Tapered

All Models

1

479

32373 S

Orifice, Injector (2.1mm)

7193

1

32374 S

Orifice, Injector (2.3mm)

7194

1

480

— BB

Body

All Models

1

481

33481 BB

Barb, Assy Adjustable 

7193, 7194

1

(Includes: 471-478)

482

13969 NBR

O-Ring, Body - 70D

All Models

1

Italics are optional items.

Material Codes (Not Part of Part Number):

BB=Brass FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N)

NY=Nylon S=304SS SS=316SS

SPECIFICATIONS

Models

7193

7194

Flow......................................................2 GPM

3 GPM

Nozzle Orifice .......................................2.1mm

2.3mm

Hose Barb .................................................1/4"

1/4"

Inlet port...........................................M18 x 1.0

M18 x 1.0

Outlet port  .....................................3/8" NPTM

3/8" NPTM

Dimensions.......................................2 x 1 x 3"

2 x 1 x 3"

Weight ..................................................6.3 oz.

6.3 oz.

CHEMICAL INJECTOR PERFORMANCE CHART

Optional Special Ported Chemical Injector for Unloader Mounting

Lo-Pressure

Hi-Pressure

Nozzle

Nozzle

Injector

(Max. Injecting

Max. Chemical

“Deduction”

Orifice

SF

Press. Less Hose

Draw (0 PSI)

(Pressure drop

Model

Size

Injector

Friction Loss)

(Downstream) across injector)

2X1000

2.1 mm std.

7193

100 PSI

50 oz. / min

75 PSI

2X1500

2.1 mm std.

7193

100 PSI

50 oz. / min

75 PSI

3X1000

2.1 mm opt.

7193

225 PSI

50 oz. / min

150 PSI

3X1250

2.3 mm std.

7194

150 PSI

50 oz. / min

125 PSI

Summary of Contents for 2X1000

Page 1: ...High Pressure Cleaning System Standard and Pulsating Owner s Manual Standard Models 2X1000 2X1500 3X1000 3X1250 Pulsating Models 2X1000P 3X1000P SAVE THESE INSTRUCTIONS...

Page 2: ...VOID THE WARRANTY High Pressure Cleaning System ONE YEAR LIMITED WARRANTY TABLE OF CONTENTS Features 3 Specifications 3 Important Safeguards Rules for Safe Operation 4 Grounding Instructions 4 Ground...

Page 3: ...ing high pressure hose with swivel and quick disconnect for convenience in assembly and operation 12 Safety By Pass hose with Thermo Valve to minimize excessive liquid heat build up Note 100V 50HZ 60H...

Page 4: ...roperly grounded outlet Unplug cord from receptacle before disconnecting cleaning system from extension cord Keep operating area clear of all persons Never leave unit unattended while running To reduc...

Page 5: ...ile not in use Use only extension cords having an electrical rating not less than the rating of the product Do not use damaged extension cords Examine extension cord before using and replace if damage...

Page 6: ...Do not oper ate unit in tall grass or on other soft surface that would restrict air flow to and from the bottom of the case Attach the high pressure hose quick discon nect to the discharge nipple on...

Page 7: ...d garden hose onto preventer Turn inlet water supply to the unit to full open Inlet water temperature should not exceed the maximum listed in specifications Bleed air from system by triggering gun Wit...

Page 8: ...re still has not dropped shut the unit off and con sult TROUBLESHOOTING For safety and optimum life operation in by pass should not exceed 6 minutes The cleaning system is equipped with an internal by...

Page 9: ...hut off inlet water supply and disconnect garden hose 4 Remove BACK FLOW PREVENTER from supply faucet by inserting nail or small pin in the side hole on preventer Press in to unlock the preventer and...

Page 10: ...ce to pump seals or valves becomes necessary See Cleaning System Parts List DRAINING AND ADDING OIL 1 Remove chemical injector knob and suc tion tube by pulling upward 2 Unscrew unloader knob counterc...

Page 11: ...oader assembly from underside and pull away from crankcase Figure B 5 The discharge adapter seats may stay with either the discharge or inlet manifold By inserting two opposing screwdrivers between ad...

Page 12: ...ge to the inlet man ifold Figure C 4 Next remove ceramic plunger with thumb or soft tool from backside of inlet manifold Figure D 5 The high pressure seal may stay with the plunger or remain in inlet...

Page 13: ...gers with seals into ports with metal seal side into mani fold Press into posi tion using the larger I D end of discharge adapter seat Fig D 6 Carefully install manifold over plunger rod ends and slow...

Page 14: ...ch o rings Figure D 7 Carefully guide manifold with adapters over plunger rod ends and press into inlet manifold Figure E 8 Replace six 6 socket head screws and torque to specifications See TORQUE CHA...

Page 15: ...tall a new unloader remove discharge fitting with check valve and spring from the unloader Reinstall spring then check valve into injector Remount o ring into injector fit ting and thread into unloade...

Page 16: ...Mount Bolt Assy 1 31 34667 34667 34667 34667 Quick Disconnect Assembly Hose to Unit 1 32 34326 34326 34326 34326 Elbow 90 3 8 NPTF 1 33 7193 7193 7194 7194 Adjustable Chemical Injector See pg 19 1 34...

Page 17: ...17 CLEANING SYSTEM EXPLODED VIEW MODEL 2X1000 2X1500 3X1000 3X1250...

Page 18: ...ll Models 3 8 44857 AL Cover Bearing Inner All Models 1 10 14044 NBR O Ring Bearing Cover All Models 1 11 44859 NBR Seal Oil All Models 1 15 14488 STL Bearing Ball Inner All Models 1 20 44863 ZZ Rod C...

Page 19: ...S LIST Item P N MATL Description Model Used Qty 471 33949 NY Cap Adjustment All Models 1 472 32941 BB Hose Barb Adjustment All Models 1 473 33503 NBR O Ring Hose Barb All Models 1 474 33500 S Spring A...

Page 20: ...LS Pump noise Pump sucking air Check that hoses and fittings are air tight Valves worn or dirty Clean or replace See MAINT OF THE PUMP SEALS Worn bearings Consult factory Water too hot Reduce temperat...

Page 21: ...counterclockwise then incorrectly adjusted slowly clockwise to proper soap flow Dried soap or other chemical buildup Blow compressed air into injector barb to in injector free ball Check ball stuck Cl...

Page 22: ...tion and assembly Common to all models Standard 34374 Optional 34385 Hose to Hose Q D 34380 3 foot clear plastic chemical hose easily slips over the chemical injector barb to visually monitor chemical...

Page 23: ...may be added to the gun with exten sions for added reach in cleaning walls truck tops and other hard to each areas 19 5 33221 Lance extension with chemical dispenser and unique agitator sprays thick f...

Page 24: ...CAT PUMPS 1681 94th Lane N E Minneapolis MN 55449 Phone 763 780 5440 Fax 763 780 2958 PN 34875 Rev P 10 00...

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