TUFFA TANKS 10000VBFS Installation, Operation And Servicing Manual Download Page 1

TUFFA

FUEL

STATIONS

Installation, Operation and Servicing Manual Version 2.0.0

Models: 

1350SLBFS | 2500HBFS | 3500VBFS | 6000VBFS | 10000VBFS | 15000VBFS

Summary of Contents for 10000VBFS

Page 1: ...TUFFA FUEL STATIONS Installation Operation and Servicing Manual Version 2 0 0 Models 1350SLBFS 2500HBFS 3500VBFS 6000VBFS 10000VBFS 15000VBFS...

Page 2: ......

Page 3: ...am 14 7 Operation of the system 16 7 1 Using the system 16 7 2 Summary of main parts 1350 1400 2500 16 7 3 Summary of main parts 3500 6000 10000 15000 17 7 4 Filling diesel fuel station 18 7 5 Dispens...

Page 4: ...ange the specifications of its products or the information in this manual without necessarily notifying its users Variations in installation and operating conditions may affect the Tuffa Tank systems...

Page 5: ...nd exercise all due care 2 Installation and use of this product should only be carried out by properly trained and approved personnel 3 Please refer to storage media MSDS which should be supplied by t...

Page 6: ...es you meet all stringent fuel storage regulations The high standard of specification ensures optimum safety and functionality This product s standard specification is not approved for the resale of d...

Page 7: ...eight approx 220kgs 300kgs 350kgs 430kgs 500kgs 700kgs Bund material Lower Linear Density Polyethylene Inner tank material Lower Linear Density Polyethylene Description Bunded diesel fuel station Fill...

Page 8: ...6 4 3 Product Footprint 1350SLBFS 4 PRODUCT DESCRIPTION...

Page 9: ...7 2500HBFS 4 PRODUCT DESCRIPTION...

Page 10: ...8 3500VBFS 4 PRODUCT DESCRIPTION...

Page 11: ...9 6000VBFS 4 PRODUCT DESCRIPTION...

Page 12: ...10 10000VBFS 4 PRODUCT DESCRIPTION...

Page 13: ...11 15000VBFS 4 PRODUCT DESCRIPTION...

Page 14: ...rt If lifting from below use a suitable rated forklift with extended forks If lifting from above use a suitable rating lifting slings chains 3 1350SLBFS 2500HBFS Lift with main lifting eye highlighted...

Page 15: ...d and fully supported on a smooth levelled concrete base built in accordance with good building standards and engineering principles It is recommended that tanks be installed on a concrete base at lea...

Page 16: ...ed from the power supply before any work in undertaken System power requirements 220 240 Volts 50 Hz 10 20 amp circuit breaker recommended Power cable recommendation 3 Core 2 5mm flex cable 6 5 Electr...

Page 17: ...0VBFS Key Switch PUMP MCB1 6A MCB2 2A GAUGE PUMP SWITCH 3C X 0 5 1MTR LONG 2T1 6T3 1L1 5L3 ISOL 16A Dunford Pearson PANEL LAYOUT LT WPS 1 1 of 1 X XX XX XX XXXX MB SDN XXX TUFFA TANKS 14 12 2016 NTS X...

Page 18: ...regarded as mis use of the system the user of the system will be liable for any defects that occur due to its unintended use 7 1 Using the system The operation and maintenance personnel must be suitab...

Page 19: ...17 7 3 Summary of main parts 3500 6000 10000 15000 7 OPERATION OF THE SYSTEM...

Page 20: ...The tanker driver must observe the tank being filled at all times during this process 7 Once complete disconnect delivery hose from tank coupling 7 5 Dispensing diesel into vehicle 1 Reset the flowme...

Page 21: ...nd audible siren Note This audible and visual alarm will remain triggered for a short period of time after it sounds The audible can be muted using the mute button on the keypad THE PUMP WILL CONTINUE...

Page 22: ...audible siren Note This audible and visual alarm will remain triggered for a short period of time after it sounds The audible can be muted using the mute button on the keypad THE PUMP WILL CONTINUE TO...

Page 23: ...equipped with a non resettable litre totaliser and a batch register which can be reset by means of a knob Pos 2 whose unit digit is provided with marks for the readout of the tenths of a litre To ensu...

Page 24: ...an be installed either on the right side or on the left side of the meter In order to modify the standard configuration follow the instructions given in section Disassembling Reassembling The meter bo...

Page 25: ...ed on the left of the meter and anticlockwise if it is mounted on the right until the batch register is completely reset The totaliser cannot be reset in any way Make sure that during use pressure doe...

Page 26: ...rews pos 5 To reassemble the unit reverse the procedure described above 1 9 RESET KNOB To modify the reset knob position a Perform only the operations a and b described above b Take out the plug see d...

Page 27: ...e the gear together with the shaft The gasket replacement always requires the replacement of the bush provided with the spare part kit Tor eassemble reverse the above described procedure paying partic...

Page 28: ...e parts which are used must comply with the technical requirements which are defined in this manual or directly by the manufacturer ATTENTION Please make sure prior to any maintenance work that power...

Page 29: ...ngement for soundness and leaks Any outlet valves should be checked for leaks and operation open and close successfully The testing of contents gauge any high level overfill alarm and bund alarm If ve...

Page 30: ...em 6 Check power supply Slow flow rate 1 Blockage in the system 1 Replace filter element Auto nozzle not operating 1 Spring mechanism inside nozzle valve failed 1 Replace nozzle 2 Trigger plunger fail...

Page 31: ...erating correctly 1 Internal reel spring has come loose 1 Refer to manufacturer 2 Spring failure 2 Refer to point 1 Leak from the shaft gasket 1 Damaged gasket 1 Remove see section Gear unit and repla...

Page 32: ...30 8 5 Tank maintenance record Date Description of works Comments Site representative contractor details 8 MAINTENANCE OF THE TUFFA TANKS...

Page 33: ...31 8 5 Tank maintenance record Date Description of works Comments Site representative contractor details 8 MAINTENANCE OF THE TUFFA TANKS...

Page 34: ...32 8 6 Fuel delivery log Date Description of works Comments Site representative contractor details 8 MAINTENANCE OF THE TUFFA TANKS...

Page 35: ...33 8 6 Fuel delivery log Date Description of works Comments Site representative contractor details 8 MAINTENANCE OF THE TUFFA TANKS...

Page 36: ...period for your product you must register the purchase and installation of your product with us within 21 days from date of purchase To register please complete and submit our registration form Regis...

Page 37: ...conditions of satisfactory quality and fitness for a particular purpose provided that this warranty is in addition to your legal rights in relation to goods that are faulty or not as described and we...

Page 38: ...36 NOTES...

Page 39: ...37 NOTES...

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