Tuff stuff BA-707 Maintenance & Assembly Instructions Download Page 9

BA-707 Leg Extension

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9

Important Safety Instructions

It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels affi

    xed on the machine. It is the responsibility of the fl oor 

personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.

  

 

 

SERIOUS INJURY OR DEATH CAN OCCUR 

IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:

1. 

Obtain a medical exam before beginning any exercise program.

2. 

Read and understand Owner’s Manual and all 

Danger, Warning 

 and 

Caution

 labels before using this equipment. If you still need 

 

help, seek assistance from fl oor personnel. 

3. 

Inspect the equipment

 before each use for wear and tear, loose 

 

fi ttings, worn or frayed cables and frame welds.  DO NOT USE if it 

 

appears to be inoperable or damaged.

4. 

Stop exercising if you feel faint or dizzy. Consult a physician if you  

 

are experiencing pain.

5. 

Use this equipment only for the intended use.

6.  

Keep body, clothing and hair clear from all moving parts. Do not

  

attempt to free any jammed parts by yourself.

7.  

Always warm-up before and cool-down after weight training.  

 

Warm-up for 10-15 minutes with stretching and cardiovascular 

 

exercises. Cool-down should include light stretching exercises for 

 5-15 

minutes.

8.  

Never hold your breath – will limit the fl ow of oxygen to your brain  

 

and may cause dizziness. The most often used breathing pattern is

 

inhaling during least resistance and exhaling during maximum 

 resistance.
9. 

Do not use accessories or accessory attachments that are not 

 recommended 

by 

TFI.

10.  Make sure selector pin is completely inserted. Use only the selector
  

pin provided by the manufacturer.

11.  Never pin the weights in an elevated position. Do not use the 
 

machine if found in this condition.

Facility Safety Guidelines and Practices

1. 

Read and understand the Owner’s Manual before assembling, 

 

servicing or using the equipment. 

2. 

Equipment to be installed by TFI Authorized Dealer or 

 

Professional Service Company approved by TFI.

3. 

Make sure each machine is set up and operated on a solid level 

 

surface. Do not install equipment on an uneven surface.

4.        

Anchoring of equipment must be completed

 at time of 

 

installation and inspected prior to use. Failure to anchor the 

 

machine to the fl oor could cause the machine to tip or fall over 

 

due to incorrect usage and misuse, and could result in serious 

 

injury or death.

DANGER:

 indicates an imminently hazardous situation which, if not 

avoided, will result in death or serious injury.

WARNING:

 indicates a potentially hazardous situation which, if not 

avoided, will result in death or serious injury.

CAUTION:

 indicates a hazardous situation which, if not avoided, could 

result in minor or moderate injury.

5. 

Provide an adequate safety perimeter between the machine, 

 

walls and other equipment to ensure that the facility has proper 

 

clearance for usage and training.

6. 

Post and disclose all safety, rules and regulations on a bulletin 

 

board easily accessible to users. 

7. 

Perform regular maintenance (see Inspection Label). Pay special 

 

attention to areas most susceptible to wear and tear, including but 

 

not limited to cables, pulleys and rubber grips. 

8. 

Do not

 lean against or pull on the framework, weight stack or 

 

any component at all times.

9. 

Children must not

 be allowed near the equipment. Teenager must  

 be 

supervised.

10.  Replace immediately all parts at fi rst sign of wear or damage. If 
 

unable to replace worn or damaged components/parts, remove 

 

machine from service until the repair is made.

11.  Use only genuine Tuff Stuff  replacement parts. Failure to do so will 
 

void warranty and could result in serious injury or death to the users.

12.  

Do not remove

 any decals affi  xed to the machine. Replace if 

 damaged.
13.  

Do not alter or modify

 the original manufacturer’s weight stack  

 

with any add-on incremental weights, weight plates or 

 

dumbbells except those with standard factory installed option.

14.  Maintain a service contract with a TFI Authorized Dealer or a 
 

Professional Service Company approved by TFI. Keep a service 

 

log of all maintenance and repair activities. NOTICE: It is the sole 

 

responsibility of the owner or facility operator to ensure that regular

 

maintenance is performed.

Summary of Contents for BA-707

Page 1: ...nd Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel supervision and co...

Page 2: ...se take the time to carefully read through this owner s manual thoroughly Instructions contained in this owner s manual are not intended to cover all details or variations possible with equipment or t...

Page 3: ...BA 707 Leg Extension www tuffstuffitness com 3 OVERHEAD SPECIFICATIONS L 64 X W 50 X H 58 L 163 cm X W 127 cm X H 148 cm PRODUCT WEIGHT 550 lb 250 kg...

Page 4: ...4 www tuffstuffitness com BA 707 Leg Extension 108 Carefully read ALL Danger Warning Caution labels posted on the machine 92 95 101 107 109 96 103 97 143 94 106 106 98 105 91 90 149 150 Stack them...

Page 5: ...5 www tuffstuffitness com BA 707 Leg Extension Carefully read ALL Danger Warning Caution labels posted on the machine 139 93 99 104 102 100...

Page 6: ...6 www tuffstuffitness com BA 707 Leg Extension 139 Carefully read ALL Danger Warning Caution labels posted on the machine 92 93 90 91 95 99 101 107 109 104 102 100 96...

Page 7: ...hat the Facility Sign shown to the left be installed in plain view of the unit You should have received it along with this Owners Manual If you did not receive this Facility Sign with your order you c...

Page 8: ...BA 707 Leg Extension www tuffstuffitness com 8 Anchoring Holes on shoes are provided for anchoring the unit to the floor See anchoring hole locations below...

Page 9: ...sional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed...

Page 10: ...les indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adj...

Page 11: ...maintenance seeInspectionLabel Payspecialattentiontoareasmostsusceptibletowearandtear including butnotlimitedtocables pulleysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDea...

Page 12: ...ORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHE...

Page 13: ...P 1 2 6 77 FLAT WASHER Z P 1 2 X 1 3 4 X 3 16 2 80 HEX HEAD CAP SCREW Z P 1 2 13 X 3 1 4 2 112 NYLON INSERT LOCK NUT Z P 1 2 13 2 113 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 1 4 2 133 SPLIT LOCK...

Page 14: ...Qty 12 MAIN FRAME 1 74 FLAT WASHER SAE Z P 1 2 2 75 FLAT WASHER SAE Z P 3 8 4 82 HEX HEAD CAP SCREW Z P 3 8 16 X 1 1 4 4 113 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 1 4 2 133 SPLIT LOCK WASHER Z...

Page 15: ...1 69 Step 3 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 3 Assembly List Item Description Qty 16 PIVOT AXLE 1 RD SS X 8 1 21 SELECTOR BRACKET 1 41 ALUMINUM ROUND COVER...

Page 16: ...embly List Item Description Qty 13 PIVOT ARM 1 14 PIVOT AXLE 1 RD SS X 11 21 32 1 41 ALUMINUM ROUND COVER PLATE 2 1 2 1 69 FLAT HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 1 14 69 41 13 Step 4 100 Fully Tigh...

Page 17: ...ep 5 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Steps 5 Assembly List Item Description Qty 17 PIVOT CROSS BRACE 1 48 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 1 51 ALUMI...

Page 18: ...UM ROUND COVER PLATE 2 1 2 2 69 FLAT HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 2 75 FLAT WASHER SAE Z P 3 8 3 81 HEX HEAD CAP SCREW Z P 3 8 16 X 1 3 134 SPLIT LOCK WASHER Z P 3 8 3 100 Fully Tighten FullyT...

Page 19: ...4 X1 4 X10 32 1 147 SPLIT LOCK WASHER Z P 1 4 1 147 125 18 146 3 Test back pad adjustment If plunger is scratching as you adjust turn item 130 in couter clock wise until there is no scratching noise L...

Page 20: ...1 30 SWIVEL FOOT ROLL TUBE 1 40 ALUMINUM ROUND AXLE END CAP 2 1 2 1 48 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 1 61 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 3 4 2 75 FLAT WASHER SAE Z P 3 8 2 133...

Page 21: ...11 MAGNETIC SELECTOR PIN W COIL 3 8 X 5 GOLD KNOB 1 63 HEX HEAD CAP SCREW Z P 3 8 16 X 3 2 75 FLAT WASHER SAE Z P 3 8 2 84 10 LB STEEL WEIGHT PLATE EA 19 127 RUBBER DONUT 3 4 RD ID X 2 1 2 RD OD X 3...

Page 22: ...ting 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step SEE FIG B SEE FIG A PULL CABLE HERE TIE CABLE HERE Note 1 Tie guide wire to cable end and pull it out as indicated below 2...

Page 23: ...TON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 3 4 1 67 FINISHED HEX NUT Z P 1 2 13 1 75 FLAT WASHER SAE Z P 3 8 4 76 FLAT WASHER USS Z P 5 16 1 83 HEX HEAD CAP SCREW Z P 3 8 16 X 1 3 4 1 114 NYLON INSERT T...

Page 24: ...label remains attached to the application tape 3 Line up left edge of label sheet with outside edge of weight holes 4 Make sure label is straight and slowly press into place 5 Gently remove applicati...

Page 25: ...25 26 Step 12 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 12 Assembly List Item Description Qty 25 SHIELD FRONT 1 26 SHIELD REAR 1 70 FLAT HEAD SOCKET CAP SCREW Z P 1...

Page 26: ...rdware in this step Step 13 Assembly List Item Description Qty 5 FOOT ROLL 1 X 5 1 2 X 18 1 2 1 20 SEAT PAD 1 31 STANDARD PAD 1 36 ALUMINUM CAP WASHER 2 1 2 1 56 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 1...

Page 27: ...Z P 3 8 16 X 1 3 4 LABEL DANGER USE THIS EQUIP ONLY COMM LINE 1 5 X 2 375 FINISHED HEX NUT Z P 1 2 13 HEX KEY ALLOY 5 32 HEX KEY LONG ARM ALLOY 3 16 LABEL CAUTION CHECK PULL PIN IS FULLY 1 1 2 X 1 3 8...

Page 28: ...FOOT ROLL TUBE 0 UP8982X1 1 12 MAIN FRAME 1 UP8974X1 1 32 WEIGHT STACK FRAME 0 UP8983X1 1 13 PIVOT ARM 0 UP8975X1 1 34 BNH3535X1 1 17 PIVOT CROSS BRACE 0 UP8976X1 1 84 BNH3532 19 18 RELEASE HANDLE 1...

Page 29: ...5 7 78 118 118 114 39 28 75 79 124 3 52 133 74 74 133 52 43 43 19 29 115 75 60 24 28 62 75 123 121 29 23 50 110 33 110 131 148 74 18 141 47 43 43 17 47 116 22 21 114 75 142 Pre Assembled Components 21...

Page 30: ...7 Leg Extension www tuffstuffitness com 30 38 42 30 35 128 145 75 6 43 34 44 43 58 134 75 46 129 27 34 117 117 34 84 68 Pre Assembled Components 6 UP8970X1 30 UP8982X1 27 UP8980X1 144 BNH3535X1 84 BNH...

Page 31: ...BA 707 Leg Extension www tuffstuffitness com 31 37 5 37 129 83 75 46 75 114 32 139 65 25 137 138 140 25 UP8918X7 32 UP8983X1 5 UP7738X1 Pre Assembled Components 140 BNH4362X7...

Page 32: ...ne 1 year after the accrual of the cause of action Nomodificationofthiswarrantyorwaiverofitstermsshallbebindingoneitherpartyunlessapprovedinwritingbyanauthorizedrepresentative of the party ContactTuff...

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