Tuff stuff AP-2TO Assembly & Instruction Manual Download Page 3

FIG. 2    

Next, install  one Nylon Pulley  3” Rd. (#14-Labeled B) and  a 

Small Cover Plate (#15

), in the position shown above, to the 

Main 

Frame (#1)

 

and secure them into place using one Hex Head Cap Screw 

3/8-16  X  1 1/2 (#40) and one Flat Washer SAE 3/8” (#46).  Next, affix 
the 

Connector Tube (#8)

 to the 

Main Frame (#1)

, as pictured above, 

and secure it into place using two Hex Head Cap Screws 3/8-16 X 2 3/4 
(#41), four Flat Washers SAE 3/8” (#46) and two Nylon Insert Jam Lock 
Nuts 3/8-16 (#47). 

FIG. 1    

Locate the 

Main Frame (#1)

 

and, using a rubber mallet, insert 

two Plastic Caps w/Groove 2 Sq. (#32) onto the tube-ends  of the 

Main 

Frame (#1)

, as labeled above. Next, insert two Plastic Insert Caps 2” Sq. 

(#30) and one Plastic Insert Cap 1 X 2 (#31) into the tube-ends of the 

Main Frame (#1)

, as labeled above. Then, thread a Plastic Knob 1/2 -13 

X 1 (#26) into the thread socket located on the 

Main Frame (#1)

as pic-

tured above.

 

FIG. 3    

Locate the 

Cam Support Tube (#5)

 

and, using a rubber mallet, 

insert two Plastic Insert Caps 1 x 2 (#31) into the tube-ends, as labeled 
above. Next,  install  one Nylon Pulley  3” Rd. (#14-Labeled  A) and  a 

Small Cover Plate (#15)

, in the position as shown above, to the 

Cam 

Support Tube (#5) 

and secure them into place using  one Hex Head 

Cap Screws 3/8-16 X 2 3/4 (#41), two Flat Washers SAE 3/8” (#46) and 
one Nylon Insert Jam Lock Nut 3/8-16 (#47).  

FIG.  4    

Next, insert the two 

Pivot Axles (#16)

 into the receptacles on 

the 

Main Frame (#1)

. Then, insert the 

Cam Support Tube  (#5)

 and the 

Adjustable Cam (#4)

, in the position as shown above, onto the left side 

Pivot Axle (#16)

Owner’s Manual: Assembly Instructions 

Note

: It is recommended to grease the 

Pivot Axles (#16) 

with 

multi-purpose grease prior to assembling. In addition, be sure 
to position the 

Cam Support Tube (#5)

 and the 

Adjustable 

Cam (#4), 

as pictured above. 

N O T E

Note

: The black boxed letters pointing to the pulleys are used 

throughout this manual as reference to the Cable Mapping 
Diagram on page  5. These black boxed letters will be primarily 
used for locating certain pulleys during the assembly and the 

cable routing process beginning with 

Fig. 16. 

N O T E

Note

:  Be sure to position the 

Small Cover Plate (#15) 

as 

shown in picture above.  

N O T E

AP-2TO Inner / Outer (Option)  

Summary of Contents for AP-2TO

Page 1: ...R U C T I O N M A N U A L AP 2TO Inner Outer Thigh Option Revision Date 11 03 99 AP 2TO Rev0 Start End Midpoint INNER THIGH OUTER THIGH L 126 W 100 H 83 126 100 A m e r i c a s P r e m i u m E x e r c...

Page 2: ...if you should have a question or problem regarding the proper assembly of this Inner Outer AP 2TO 2 Neatly organize and identify all parts according to the Parts List on page 7 and the Exploded View D...

Page 3: ...o the tube ends as labeled above Next install one Nylon Pulley 3 Rd 14 Labeled A and a Small Cover Plate 15 in the position as shown above to the Cam Support Tube 5 and secure them into place using on...

Page 4: ...four Flat Washers SAE 3 8 46 and two Nylon Insert Jam Lock Nuts 3 8 16 47 Then secure the two Pivot Axles 16 to the Pivot Axle Support Tube 6 using two Set Screws 3 8 16 X 1 2 45 Use the supplied Hex...

Page 5: ...Screws 3 8 16 X 1 1 4 38 and two Flat Washers SAE 3 8 46 FIG 12 Insert the two Leg Pad Pivot Brackets 17 to both the Left Leg Arm 2 and the Right Leg Arm 3 Secure them both into place using a Retainin...

Page 6: ...s 17 as shown above NOTE FIG 16 Next insert and secure the AP 2TO Cable 50 to the bracket located on the Adjustable Cam 4 Note Refer to Fig B on page 9 for further illustration of this Cable Routing N...

Page 7: ...able 50 in the Pulley Bracket Then install a Nylon Pulley 4 1 2 Rd 51 Labeled C on the pulley bracket of the Apollo 250 Base Frame and secure it into place using one Hex Head Cap Screw 3 8 16 X 1 3 4...

Page 8: ...14 NYLON PULLEY 3 RD BNH0553 2 43 HEX HEAD CAP SCREW 3 8 16 X 4 1 4 BNH0317 1 15 SMALL COVER PLATE UP362 2 44 HEX HEAD CAP SCREW 3 8 16 X 4 BNH0285 1 16 PIVOT AXLE 1 X 10 13 16 UP363 2 45 SET SCREW 3...

Page 9: ...AP 2TO EXPLODED VIEW DIAGRAM AP 2TO Inner Outer Option 8...

Page 10: ...AP 2TO CABLE MAPPING DIAGRAM 9 AP 2TO Inner Outer Option...

Page 11: ...AP 2TO Inner Outer Option 10 NOTES...

Page 12: ...hall in no event be liable for incidental or consequential losses damages or expenses in connection with exercise products TuffStuff s liability hereunder is expressly limited to the repairs or replac...

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