Best Hoist Material Winch
Operation and Maintenance Manual
16
135062 rev01, 31AUG2020
Before re-installing the wire rope on the drum, inspect the surface of the drum spool, grooves and side plates for any nicks,
gouges, or other wear that could damage the wire rope.
When winding the wire rope back onto the drum, ensure that you rotate the winch crank handle clockwise to retract the
line, and that the ratchet mechanism produces a regular clicking sound while cranking (See Section 7.1.5). Lubricate the
cable with light oil and use a clean cloth to wipe off the excess as you wind it onto the drum as described in Section 8.2.2.
Record findings of any of the above conditions on the Winch Line Inspection Log sheet, remove the winch from service and
make arrangements to have it sent to a factory authorized service center for repair.
8.MAINTENANCE, LUBRICATION and STORAGE
This winch has been designed to provide many years of trouble free service and requires little in the way of routine
maintenance.
Any loose fasteners should be tightened, with the winch being sent to a factory authorized service center for repair if
necessary.
Basic cleaning should be performed at least annually (as outlined in Section 8.1) as part of the annual inspection or more
frequently as required when used is under harsh conditions.
Lubrication of the wire rope (if so equipped), snap hook, crank handle knob, and brake pads should be performed at least
annually (as outlined in Section 8.2) as part of the annual inspection, or more frequently as required to maintain winch
performance under harsh conditions.
8.1 Cleaning the Winch
Use a solution of warm water and a mild detergent to clean the exterior surfaces of the winch and the winch labels. Do not
soak or submerge the winch, as internal corrosion or other damage may result. Clean the cable with a stiff wire brush as
required and lubricate outlined in Section 8.2. Do not use solvents or other cleaners to clean a wire rope, as this may
remove internal lubrication.
8.2 Lubrication
8.2.1 Brake Pad Lubrication
To lubricate the brake pads in the winch, hold the spool from turning and rotate the crank handle counterclockwise at least
10 revolutions to completely disengage the brake mechanism. While continuing to rotate the crank handle
counterclockwise, spray WD-40 (or other lubricant as approved by Tuff Built Products Inc.) around where the crank handle
hub enters the winch housing.
8.2.2 Wire Rope Lubrication
After cleaning and inspection as instructed in Section 7.2.4, lubricate the wire rope with light oil, and use a clean cloth to
wipe off the excess as you wind it onto the drum.
