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Tubeline BALE BOSS 1 20 Series, Operator'S Manual, Page: 1 / 72

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Tubeline BALE BOSS 1 20 Series Operator'S Manual Download Page 1

40252

Operator’s Manual

Keep this manual with the machine at all times.

Bale Processor

Boss I - 20 Series

PRINTED IN CANADA

Tubeline Manufacturing Limited

6455 Reid Woods Drive RR #4

Elmira, Ontario, Canada N3B 2Z3

Email:

 

[email protected]

Fax: 519.669.5808

Tel: 519.669.9488

Toll-free (North America): 1.888.856.6613

www.tubeline.ca

Rev. 1-4

Summary of Contents for BALE BOSS 1 20 Series

Page 1: ...times Bale Processor Boss I 20 Series PRINTED IN CANADA Tubeline Manufacturing Limited 6455 Reid Woods Drive RR 4 Elmira Ontario Canada N3B 2Z3 Email sales tubeline ca Fax 519 669 5808 Tel 519 669 948...

Page 2: ...defects which become apparent within one year from the date on which the equipment was purchased and the company shall have no liability for damages of any kind The buyer by the acceptance of the equ...

Page 3: ...of Safety Signs 3 2 Instructions 3 2 Safety Decals 3 3 Section 4 Power Unit Specifications 4 1 Minimum 4 1 Maximum 4 1 Section 5 Functions Adjustments 5 1 Control Switch Functions 5 1 Control Manifold...

Page 4: ...10 20 Discharge Flap 10 22 Manifold Block 10 24 Electrical Schematic CTI 10 26 Electrical Schematic FPS 10 28 Hydraulic Layout CTI 10 30 Hydraulic Layout FPS 10 32 Section 11 Options 11 1 Third Beater...

Page 5: ...Intentionally Left Blank...

Page 6: ...th of bales is 84 213 cm X 36 91 cm X 36 91 cm Uses The Tubeline Boss I 20 Series has many uses including Laying windrows in open fields Filling feed bunks fence line circular etc Spreading forage for...

Page 7: ...avoided Operator needs to be aware of these dangers High probability of serious injury or death NOTICE Indicates an informative non safety related message Safety Guidelines Take the necessary precauti...

Page 8: ...key wait for all moving parts to stop and then relieve all pressure in the hydraulic lines NOTICE Refer to your power unit s operator s manual for instructions on how to relieve hydraulic pressure in...

Page 9: ...e skin SEEK IMMEDIATE MEDICAL ATTENTION Before connecting or disconnecting hydraulic hoses read your tractor or power unit s operator s manual for detailed instructions on connecting and disconnecting...

Page 10: ...Bale Processor Boss I 20 Series Section 3 Safety Sign Locations 3 1 Section 3 Safety Sign Locations...

Page 11: ...th safety signs attached must also have safety signs attached Safety signs are available free of charge from your dealer or from Tube Line ITEM QTY PART NUMBER DESCRIPTION 1 1 DE23960 Boss 1 Decal 32...

Page 12: ...death DE41713 Hydrulic Fluid Puncture Hazard Do not attempt to find hydraulic leaks with hand Consult operators manual pg 7 1 DE41714 Read Operator s Manual Before Operating Fully understand how to us...

Page 13: ...n Entanglement Hazard Keep hands clear of rotating parts while machine running Do not operate without shielding in place Do not wear loose clothing while operating DE41912 Cutting Hazard Sharp knives...

Page 14: ...ons 4 1 Section 4 Power Unit Specifications IMPORTANT Exceeding any of the recommended power unit specifications CAN result in damage to your power unit and or this product and WILL void all Tubeline...

Page 15: ...al located on the right side B of the manifold valve controls the rotation speed of the top beaters Adjusting CTI Manifold Dials CAUTION Damage to dial knobs may result if attempting to adjust while h...

Page 16: ...red locations 3 Refasten nuts and bolts of top and bottom of guards A B B A A Flail Floor Adjustment The floor beneath the flail drum can be lowered to allow longer strand material to be fed out of th...

Page 17: ...t Wear work gloves to avoid cutting hands on serrated edges To remove knives follow these instructions WARNING You may want to clamp the knife blade s to the frame to avoid accidental injury when fast...

Page 18: ...elds are in place and secure Never use processor on a power unit that is not equipped with a cab or ROPS and operator restraints seat belts or equivalent devices Place this product on a firm level sur...

Page 19: ...d to check any interference Loading Bales Load one bale at a time If bales are frozen put frozen side down to the table for better operation Center the bale on the forks before loading on to the table...

Page 20: ...ly worn parts Conveyor chain should be adjusted to allow chain slack 1 2 54 cm to 1 3 8 cm Make sure that all hydraulic fittings are tightened and that there are no leaks in any fittings or hoses Insp...

Page 21: ...ght and be sure there are no damaged hoses lines or fittings Wear safety glasses and use metal or wood when searching for leaks Do not use your hands WARNING Hydraulic fluid under pressure can penetra...

Page 22: ...Bale Processor Boss I 20 Series Section 9 Grease Points 9 1 Section 9 Grease Points...

Page 23: ...Intentionally Left Blank...

Page 24: ...Bale Processor Boss I 20 Series Section 10 Part Breakdowns Lists 10 1 Section 10 Part Breakdowns Lists...

Page 25: ...10 2 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Loading Plate...

Page 26: ...on 10 Part Breakdowns Lists 10 3 Loading Plate ITEM QTY PART NUMBER DESCRIPTION 1 1 25783 Loading Plate 2 3 39510 Conus 1 Nut 3 4 CB 3 8 16 X0 75 Z5 Carriage Bolt 3 8 16 x 3 4 Grade 5 Zinc 4 4 HNC3 8...

Page 27: ...10 4 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Ram...

Page 28: ...ART NUMBER DESCRIPTION 1 1 36350 Ram Guide 2 1 39992 3720 Bed Chain 81X Chain 3 1 39993 3820 Bed Chain 81X Chain 4 1 B1 123 Bottom Ram Slider Plate 5 1 B1 150 Ram 6 1 BS200138A Idler 7 2 HB 5 8 11X2 Z...

Page 29: ...10 6 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Rear Idler...

Page 30: ...2 36353 Bearing Plate 3 1 39992 3720 Bed Chain 81X Chain 1 39993 3820 Bed Chain 81X Chain 4 2 BEA UCF208 24 1 5 1 1 2 4 Bolt Flange Bearing 5 1 BS200138A Idler 6 8 HB 5 8 11X2 Z5 Hex Bolt 5 8 11x2 Gr...

Page 31: ...10 8 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Front Chain Drive...

Page 32: ...e Bolt 3 8 16 x 1 1 4 Grade 5 Zinc 8 8 HB 3 8 16X1 75 SHCS Hex Bolt 3 8 16 x 1 3 4 Socket Head Cap Screw 9 2 HB 5 8 11X2 Z5 Hex Bolt 5 8 11x2 Grade 5 Zinc Plated Hex Cap Screw 10 4 HN 1 2 Hex Nut 1 2...

Page 33: ...10 10 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Flail Drum Assembly...

Page 34: ...ted Hex Cap Screw 9 8 HB 5 16 18X0 75 FHSCS Hex Bolt 5 16 18 x 3 4 Flat Socket Cap Screw 10 4 HB 5 8 11X2 Z5 Hex Bolt 5 8 11x2 Grade 5 Zinc Plated Hex Cap Screw 11 6 HNC1 2 Serrated Hex Nut 12 8 HNC5...

Page 35: ...10 12 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Flail Drum Taper Lock Hub Breakdown Taper lock drum will replace welded style flail drum...

Page 36: ...Drum Assembly Inc All Items 2 1 39677 Flail Drum Inc Items 3 6 3 24 30070 Flail Mount Lug 4 1 39921 1 5 Flail Drum Shaft 5 6 HB 5 16 18X2 Z5 Hex Bolt 5 16 18x2 Grade 5 Zinc Plated Hex Cap Screw 6 2 BS...

Page 37: ...10 14 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Flail Drum Guards...

Page 38: ...Boss I 20 Series Section 10 Part Breakdowns Lists 10 15 Flail Drum Guards ITEM QTY PART NUMBER DESCRIPTION 1 2 36306 Flail Rib 2 12 CB 3 8 16 X1 Z5 Carriage Bolt 3 8 16 x 1 Grade 5 Zinc 3 12 HNC3 8 Se...

Page 39: ...10 16 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Top Beaters...

Page 40: ...rriage Bolt 5 16 18 x 3 4 Grade 5 Zinc 10 6 FW 5 8 Flatwasher 5 8 Zinc Plated USS 11 1 FW 5 8 HD Flatwasher Hardened 12 1 HB 5 8 11X3 Z5 Hex Bolt 5 8 11x3 Grade 5 Zinc Plated Hex Cap Screw 13 6 HBC3 8...

Page 41: ...10 18 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Front Shields...

Page 42: ...4 1 36380 Top Beater Shield 5 1 36384 Lower Rear Housing Cover 6 1 36920 Side Shield 7 4 CB 3 8 16 X1 Z5 Carriage Bolt 3 8 16 x 1 Grade 5 Zinc 8 17 HBC3 8X0 75 Hex Bolt Cerrated 3 8 16 x 3 4 Zinc Flan...

Page 43: ...10 20 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Discharge Chute...

Page 44: ...16 24 x 3 4 Flat Socket Cap Screw 8 2 HB 1 2 13X1 5 Z5 Hex Bolt 1 2 13x1 1 2 Grade 5 Zinc Plated Hex Cap Screw 9 2 HB 3 8 16X2 Z5 Hex Bolt 3 8 16x2 Grade 5 Zinc Plated Hex Cap Screw 10 2 HBC3 8X0 75 H...

Page 45: ...10 22 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Discharge Flap...

Page 46: ...eflector 3 2 HIN 3 5X3 5 Hinge 4 2 36938 Shield Adjuster 5 1 37843 Rubber Deflector Bolt Plate 6 12 HBC1 4X0 75 Hex Bolt Cerrated 1 4 20 x 3 4 Zinc Flange Bolt 7 7 HBC3 8X1 Hex Bolt Cerrated 3 8 16 x...

Page 47: ...10 24 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Manifold Block...

Page 48: ...36392 Valve Mount 2 1 CB 3 8 16 X1 Z5 Carriage Bolt 3 8 16 x 1 Grade 5 Zinc 3 6 HBC3 8X1 Hex Bolt Cerrated 3 8 16 x 1 Zinc Flange Bolt 4 2 HNC5 16 Serrated Hex Nut 5 1 LN 3 8 N LN 3 8 16 Zinc Plated...

Page 49: ...10 26 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Electrical Schematic CTI...

Page 50: ...NPT 6 12mm Gland Connector 5 1 TL270101 250 10 5 3 Wire 16 Ga Cab Tire 6 1 TL550 100 079 15 Amp Glass Fuse 7 2 TL82 1033 Flat 3 Wire Connector Inc Male Female 8 1 TL82 2164 Fuse Holder 9 1 TL82 5503...

Page 51: ...10 28 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Electrical Schematic FPS...

Page 52: ...Intentionally Left Blank...

Page 53: ...10 30 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Hydraulic Layout CTI...

Page 54: ...X90S 6FJX HCL 29 8 2 HF 1501 12 12 Hydraulic Elbow Fitting 9 1 HF 2406 8 6 1 2 FJIC 3 8 MJIC Reducer 10 2 HF 6400 10 10 Hydraulic Fitting 11 6 HF 6400 8 10 Hydraulic Adaptor Fitting 12 4 HF 6801 8 10...

Page 55: ...10 32 Section 10 Part Breakdowns Lists Bale Processor Boss I 20 Series Hydraulic Layout FPS...

Page 56: ...1 45071 Hydraulic Tee Fitting 8 2 HF 1501 12 12 Hydraulic Elbow Fitting 9 3 HF 6400 4 4 Hydraulic Fitting 10 2 HF 6400 6 8 Hydraulic Fitting 11 4 HF 6400 6 10 Hydraulic Fitting 12 4 HF 6400 10 10 Hyd...

Page 57: ...Intentionally Left Blank...

Page 58: ...Bale Processor Boss I 20 Series Section 11 Options 11 1 Section 11 Options...

Page 59: ...11 2 Section 11 Options Bale Processor Boss I 20 Series Third Beater Kit...

Page 60: ...1 BEA SA205 16 Bearing Insert 1 SB205 16 NTL Qty for 1 8 6 CB 5 16 18 X1 Z5 Carriage Bolt 5 16 18 x 1 Grade 5 Zinc 9 1 CB 5 8 11 X4 Z5 Carriage Bolt 5 8 11 x 4 Grade 5 Zinc 10 1 FW 5 8 Flatwasher 5 8...

Page 61: ...B 1 2 13 X1 5 Z5 Carriage Bolt 1 2 13 x 1 1 2 Grade 5 Zinc 6 1 CB 3 8 16 X1 Z5 Carriage Bolt 3 8 16 x 1 Grade 5 Zinc 7 4 HB 1 2 13X1 75 Z5 Hex Bolt 1 2 13x1 3 4 Grade 5 Zinc Plated Hex Cap Screw 8 2 H...

Page 62: ...cket 6 6 CB 1 2 13 X1 5 Z5 Carriage Bolt 1 2 13 x 1 1 2 Grade 5 Zinc 7 1 CB 3 8 16 X1 Z5 Carriage Bolt 3 8 16 x 1 Grade 5 Zinc 8 4 HB 1 2 13X1 75 Z5 Hex Bolt 1 2 13x1 3 4 Grade 5 Zinc Plated Hex Cap S...

Page 63: ...11 6 Section 11 Options Bale Processor Boss I 20 Series High Flow Layout CTI...

Page 64: ...apter 12 3 HF 6400 6 10 Hydraulic Fitting Male JIC Male ORB 13 2 HF 6400 8 10 Hyd Fitting Male JIC Male ORB 14 2 HF 6400 12 16 Hydraulic Adapter JIC to O Ring 15 1 HF 6801 4 6 Hydraulic Fitting Male J...

Page 65: ...11 8 Section 11 Options Bale Processor Boss I 20 Series High Flow Layout Canimex...

Page 66: ...24 12AT1 12FJX 12FJX90S HCL 24 11 1 43226 Hose HH31 4AT1 4FJX 4FJX HCL 31 12 2 HF 1501 12 12 Hydraulic Fitting 90 Degree Male to Female 13 1 HF 6400 6 8 Hyd Fitting Male JIC Male ORB 14 4 HF 6400 6 10...

Page 67: ...ss I 20 Series High Flow Electrical Harness CTI ITEM QTY PART NUMBER DESCRIPTION NOTE 1 1 45960 Boss I CTI Electrical Harness Complete Incl Items 2 3 2 1 28276 Boss I CTI Valve Wiring Harness 3 1 BS B...

Page 68: ...11 Options 11 11 High Flow Electrical Harness Canimex ITEM QTY PART NUMBER DESCRIPTION NOTE 1 1 45958 Boss I HF Canimex Harness Complete Incl Items 2 3 2 1 45959 Boss I HF Canimex Harness 3 1 BS B1 1...

Page 69: ...12 1 Section 12 Torque Value Charts Bale Processor Boss I 20 Series Section 12 Torque Value Charts Imperial Torque Values...

Page 70: ...Bale Processor Boss I 20 Series Section 12 Torque Value Charts 12 2 Metric Torque Values...

Page 71: ...High Flow Electrical Harness CTI 11 10 High Flow Kit Canimex 11 5 High Flow Kit CTI 11 4 High Flow Layout Canimex 11 8 High Flow Layout CTI 11 6 Hydraulic Layout CTI 10 30 Hydraulic Layout FPS 10 32...

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