Tsurumi Pump KTV series Operation Manual Download Page 20 | Manualshive

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Packing

Pump Casing

Fixing Plate

Strainer Stand

Plain Washer

Plain Washer

Impeller Nut

Hex. Nut

Hex.Bolt

Oil Plug

Rear Liner

Protection Plate
Round Head Screw

Shaft Sleeve

Impeller

V-Ring

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Summary of Contents for KTV series

Page 1: ... 768580 0 18 785 1 2 7 79 79 1 6HULHV 6XEPHUVLEOH HZDWHULQJ 3XPS 23 5 7 21 0 18 ...

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Page 3: ...n Note however that what is included under CAUTION may at times lead to a more serious problem In either case the categories pertain to safety related items and as such must be observed carefully WARNING CAUTION NOTE Explanation of Symbols 35 87 216 72 7 352 8 7 63 7 216 WARNING When transporting the product pay close attention to its center of gravity and mass Use an appro priate lifting equipmen...

Page 4: ...observe this can lead to electrical shock short circuit or fire Attach a hose securely to the hose coupling Imperfect connection of hose could cause water leakage which may result in the damage of nearby walls floors and other equipment 35 87 216 85 1 7 67 23 5 7 21 1 23 5 7 21 CAUTION WARNING Never try to operate the pump if somebody is present in the pump sump If an electrical leakage occurs it ...

Page 5: ...y result in electrical shock fire or water leakage Do not disassemble or repair any parts other than those designated in the operation manual If repairs are necessary in any other than the designated parts consult with the dealer where it was purchased or Tsurumi representa tive Improper repairs can result in electrical leakage electrical shock fire or water leakage Test operation stop 27 5 35 87 ...

Page 6: ... LQ DSSHDUDQFH RU LQWHUQDO VWUXFWXUH Note Automatic Pump Electrode Level Sensor Cabtyre Cable Hose Coupling Mechanical Seal Protective Packing Handle Lubricant Oil Lifter Oil Plug Rear Liner Oil Casing Pump Casing Strainer Stand Impeller V Ring Shaft Sleeve Cabtyre Cable Hose Coupling Mechanical Seal Protective Packing Handle Lubricant Oil Plug Rear Liner Oil Casing Pump Casing Strainer Stand Impe...

Page 7: ...HFLÀFDWLRQV 0 4 2 0 2 4 2 5 6 0 1 3 4 0 4 4 0 0 0 4 0 0 1 0 0 I RX GLVFRYHU DQ GDPDJH RU GLVFUHSDQF LQ WKH SURGXFW SOHDVH FRQWDFW WKH GHDOHU ZKHUH WKLV HTXLSPHQW ZDV SXUFKDVHG RU WKH 7VXUXPL VDOHV RI FH LQ RXU DUHD Note FFHVVRU KHFN 9HULI WKDW DOO DFFHVVRU LWHPV DUH LQFOXGHG LQ WKH SDFNDJH RVH DQG N SF 2SHUDWLRQ 0DQXDO DPSOH RI QDPHSODWH I WKHUH LV DQ SUREOHP ZLWK WKH SURGXFW DV VKLSSHG FRQWDFW RX...

Page 8: ...0 0 32 52 5 85 20 0 21 0 0 42 69 111 24 0 26 0 0 52 0 495 85 131 26 5 28 5 0 83 0 82 94 217 35 0 37 0 0 98 0 87 121 230 12 7 50 3 Direct on Line 0 75 KTVE21 5 22 50 3 Direct on Line 1 5 KTVE22 2 25 50 3 Direct on Line 2 2 KTVE33 7 KTVE35 5 40 80 3 Direct on Line 3 7 52 80 3 Direct on Line 5 5 2 2 2 3 3 Discharge Bore mm inch Starting Method Output kW Max Total Head m feet Weight kg Max Flow Rate m...

Page 9: ...YDOXH 0ї PLQ 7KH LQVXODWLRQ UHIHUHQFH YDOXH RI 0ȍ PLQ LV EDVHG RQ D QHZ RU UHSDLUHG SXPS RU UHIHUHQFH YDOXH RI D SXPS WKDW KDV DOUHDG EHHQ LQVWDOOHG UHIHU WR 0DLQWHQDQFH DQG QVSHFWLRQ RQ SDJH RI WKLV PDQXDO Note XWRPDWLF 3XPSV XQGOH HDFK FRUH RI WKH FDEW UH FDEOH 5HG KLWH DQG ODFN RU URZQ UH DQG ODFN WKHQ PHDVXUH DQG FKHFN WKH LQVXODWLRQ UHVLVWDQFH EHWZHHQ WKH JURXQG ZLUH UHHQ RU UHHQ HOORZ ZLWK D...

Page 10: ...N WR WKH SXPS ZKHQ WKH SXPS LV VWRSSHG DQG LI WKH KRVH HQG LV ORZHU WKDQ WKH ZDWHU VXUIDFH ZDWHU PD RYHUÀ RZ ZKHQ WKH SXPS LV WXUQHG RII Note Pump stopped Backflow Outflow YRLG GURSSLQJ WKH SXPS RU RWKHU VWURQJ LPSDFW LIW WKH SXPS E KROGLQJ LW UPO ZLWK WKH KDQGV RU E DWWDFKLQJ D URSH RU FKDLQ WR WKH KDQGOH 2Q DEW UH FDEOH KDQGOLQJ VHH EHORZ OHFWULFDO LULQJ Note 8VH WKH SXPS LQ WKH XSULJKW SRVLWLRQ...

Page 11: ...GV FRPSOHWHO LQ D PROGHG SURWHFWLYH VOHHYH WR SUHYHQW HOHFWULFDO OHDNDJH HOHFWULFDO VKRFN RU ÀUH R QRW DOORZ WKH FDEW UH FDEOH OHDGV WR EHFRPH ZHW 0DNH VXUH WKH FDEOH GRHV QRW EHFRPH H FHVVLYHO EHQW RU WZLVWHG DQG GRHV QRW UXE DJDLQVW D VWUXFWXUH LQ D ZD WKDW PLJKW GDPDJH LW CAUTION URXQGLQJ R QRW XVH WKH SXPS ZLWKRXW ÀUVW JURXQGLQJ LW SURSHUO DLOXUH WR JURXQG LW FDQ OHDG WR HOHFWULFDO VKRFN IURP ...

Page 12: ...5 T1 T3 CS Starting capacitor CR Running capacitor Circle Thermal Protector Coil U V W G Red Brown White Grey Black Black Green Green Yellow Direct on line Ground White Grey Black Black Green Green Yellow Red Brown White White White Transformer Orange Yellow Blue Blue Magnetic Contactor White White Black Black Black Black Green Red Red Red Ground Frame Grounding Frame Grounding Electrode Level Sen...

Page 13: ...FW LW XVLQJ WKH FRXQWHUPHDVXUH VKRZQ EHORZ HIRUH FKDQJLQJ WKH FRQQHFWLRQV WR FRUUHFW WKH URWDWLRQ EH VXUH WR WXUQ RII WKH SRZHU VXSSO FLUFXLW EUHDNHU DQG PDNH VXUH WKH LPSHOOHU KDV VWRSSHG FRPSOHWHO WR DYRLG HOHFWULFDO VKRFN RU VKRUWLQJ WARNING 7HVW RSHUDWLRQ 1HYHU RSHUDWH WKH SXPS ZKLOH LW LV VXVSHQGHG LQ WKH DLU 7KH UHFRLO PD UHVXOW LQ LQMXU RU RWKHU PDMRU DFFLGHQW 1HYHU VWDUW WKH SXPS ZKHQ SHRS...

Page 14: ... WKH ZDWHU OHYHO WR GURS EHORZ WKH DSSOLFDEOH OLPLW Applicable Model C W L mm KTV2 8 KTV2 15 65 80 KTV2 22 KTV2 37H 80 90 KTV2 37 90 KTV3 55 NK3 15 90 80 NK4 22 80 NK3 22L 120 USA market KTV2 55 C W L 5XQ WKH SXPS IRU D VKRUW WLPH a PLQXWHV DQG FRQ UP WKH IROORZLQJ 8VLQJ DQ DPPHWHU FODPS RQ W SH PHDVXUH WKH RSHUDWLQJ FXUUHQW DW WKH 8 9 DQG SKDVH OHDGV RQ WKH WHUPLQDO VWULS COUNTERMEASURE I WKH RSH...

Page 15: ... IRUFLEO RX ZLOO QRW JHW DQ HOHFWULF VKRFN LI RX WRXFK WKH HOHFWURGH GXULQJ SRZHU RQ KRZHYHU LW PD FDXVH D ZURQJ RSHUDWLRQ Note 6WDUWLQJ DWHU HYHO 7KH ZDWHU OHYHO LV GHFLGHG E WKH GLVWDQFH EHWZHHQ WKH WLS RI WKH HOHFWURGH OHYHO VHQVRU DQG WKH VXPS ERWWRP I RX ZDQW WR VHW WKH VWDUWLQJ ZDWHU OHYHO ORZHU SOHDVH VHW DV IROORZLQJ LQVWUXFWLRQ LW DQ H WHQVLRQ HOHFWURGH RSWLRQDO DFFHVVRU WR WKH OHFWURGH H...

Page 16: ...e electrode from the water surface a timer will start Pump keeps draining The operation time with the timer will be approx 1 minute After 1 minute the pump will stop If the water is drained within 1 minute the pump continues to run in snore mode until the set time comes When the water level rises and the water surface touches to the electrode again for more than one 1 second pump will restart Dete...

Page 17: ...RSHUDWLRQ EHIRUH SXWWLQJ WKH SXPS EDFN LQWR VHUYLFH Note Frequency Monthly Daily Semi annually Inspection Items Annually Every 2 to 5 years Measuring the operating current Measure insulation resistance Note If the insulation resistance has become notably lower than the previous inspection an inspection of the motor will be necessary Note Consult with your nearest dealer or Tsurumi representative r...

Page 18: ... Oil Inlet Packing Oil Plug Spanner 5HSODFHPHQW 3DUWV 7KH WDEOH OLVWV WKH SDUWV WKDW QHHG WR EH UHSODFHG SHULRGLFDOO 5HSODFH WKHVH XVLQJ WKH UHFRPPHQGHG IUHTXHQF DV D JXLGHOLQH Part Replacement frequency Mechanical Seal Lubricant Turbine Oil VG32 non additive When oil in oil compartment becomes milky Every 6 000 hours or 12 month whichever comes first Packing O Ring V Ring Each time pump is disass...

Page 19: ... ZHW KDQGV 1HYHU FKHFN WKH RSHUDWLRQ RI DQ SDUWV LPSHOOHU URWDWLRQ HWF E WXUQLQJ RQ WKH SRZHU ZKLOH WKH XQLW LV SDUWLDOO DVVHPEOHG DLOXUH WR REVHUYH WKHVH SUHFDXWLRQV PD UHVXOW LQ VHULRXV DFFLGHQW R QRW GLVDVVHPEOH RU UHSDLU DQ SDUWV RWKHU WKDQ WKRVH GHVLJQDWHG KHUH I UHSDLUV DUH QHFHVVDU LQ DQ RWKHU WKDQ WKH GHVLJQDWHG SDUWV FRQVXOW ZLWK RXU QHDUHVW GHDOHU RU 7VXUXPL UHSUHVHQWDWLYH PSURSHU UHSDLU...

Page 20: ...Pump Casing Fixing Plate Strainer Stand Plain Washer Plain Washer Impeller Nut Hex Nut Hex Bolt Oil Plug Rear Liner Protection Plate Round Head Screw Shaft Sleeve Impeller V Ring LVDVVHPEO LDJUDP DPSOH 0RGHO 79 ...

Page 21: ...H PDWLQJ VXUIDFH EHWZHHQ WKH 6KDIW 6OHHYH DQG WKH 9 5LQJ IWHU LQVWDOOLQJ WKH PSHOOHU DQG DIWHU FRPSOHWLQJ WKH UHDVVHPEO FKHFN WR PDNH VXUH WKDW WKH LPSHOOHU URWDWHV VPRRWKO DQG WKDW LW GRHV QRW UXE DJDLQVW DQ SDUW RI WKH 3XPS DVLQJ Note Note 7KH DERYH H SORGHG YLHZV DUH IRU PRGHO 79 DQG 1 2WKHU PRGHOV PD GLIIHU VOLJKWO LQ VKDSH DQG FRQVWUXFWLRQ Note DPSOH 0RGHO 1 Do not apply oil here V Ring Shaft...

Page 22: ...ate if it is found to be true 1 Impeller is clogged 2 Low voltage 3 Wrong power frequency 4 Extended operation with a clogged strainer stand 5 Faulty motor burning water infiltration etc 6 Motor protection system was triggered 1 Remove debirs 2 Provide the rated voltage or make sure the cabtyre cable extension is the proper standard 3 Check the name plate and replace the pump 4 Remove debris from ...

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