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True FUSE XL-1100, Owner'S Manual

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True FUSE XL-1100 Owner'S Manual Download Page 22

Strength

Fuse XL-1100

Page # 22 of 34

CHAPTER 2:  ASSEMBLY GUIDE

True Fitness Technology  •  O’Fallon, MO  •  Phone: 800-426-6570/636-272-7100  •  Truefitness.com

ASSEMBLY STEPS:

Step 7 (Seat Pad):

Assemble the seat pad to the 

seat adjustment assembly 

using the identified hardware.

Item

Part Number

Description

Quantity

56

C-749

WASHER, LOCK, 3/8”

4

57

C-754C

WASHER, FLAT, 3/8” 

SAE, ZP

2

58

PAD-ST001-00XBK

PAD, BICYCLE SEAT

1

59

TRXL2-15SF500XBK

SEAT FRAME

1

60

TRXL2-11MF700XBK

MAIN FRAME

1

61

C-754

WASHER, FLAT, 3/8”

2

62

C-1012

SH SCREW, 3/8”-16, 

2-3/8”

2

63

C-911

BH SCREW, 3/8”-16, 

3/4”

2

64

TRXL2-11AD600XBK THIGH HOLD DOWN 

ASSEMBLY

1

65

TRXL2-11AD607BK

THIGH HOLD DOWN 

AXLE

1

Summary of Contents for FUSE XL-1100

Page 1: ...OWNER S MANUAL Model FUSE XL 1100 Revision 021820 Fuse XL 1100 Lat Pulldown ...

Page 2: ...语言的文档 请访问 www truefitness com resources document library ماھ عیمج تاجتنملا ةضورعملا يھ جذومنلا دق فلتخت جتنملا يلعفلا اھمیلست تافصاوم جتنملا تازیملاو جماربلاو ةلباق رییغتلل نود راعشإ مظعمل ام لصی ىتح نآلا لیلد كلاملا ىجری ةرایز www truefitness com تادنتسملل يف تاغل ةیفاضإ ىجری ةرایز www truefitness com resources document library WICHTIG Alle hier gezeigten Produkte sind Prototypen Das tatsächliche...

Page 3: ...mmercial and residential alike The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment As a result people all over the world are benefiting from the TRUE experience Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage TRUE s patented Heart Rat...

Page 4: ...MACHINE SPECIFICATIONS 10 REQUIRED TOOLS 11 PRE ASSEMBLY CHECKLIST 12 ASSEMBLY STEPS 14 CARE MAINTENANCE 22 CHAPTER 3 CARE MAINTENANCE 22 DAILY INSPECTION MAINTENANCE 22 WEEKLY INSPECTION MAINTENANCE 22 OTHER SCHEDULED PREVENTIVE MAINTENANCE 23 CLEANING THE EQUIPMENT 23 CABLE INSPECTION MAINTENANCE 24 CHAPTER 4 CUSTOMER SERVICE 26 CONTACTING SERVICE 26 CONTACTING SALES 26 REPORTING FREIGHT OR PART...

Page 5: ...stretching or body weight exercises This can result in machine instability and lead to serious crushing injuries 7 Keep children away from this equipment Adults should closely supervise use by teenagers 8 It is recommended that users receive a thorough medical exam before commencing an exercise program All medical issues should be reviewed to ensure that weight training will not aggravate pre exis...

Page 6: ...unding this piece of equipment for safe access and operation Installation must meet ADA requirements for accessibility 3 Install this piece of equipment on a solid level surface that does not deviate more than 1 8 over a 10 distance or as defined and required by local building and architectural codes 4 TRUE strongly recommends that all equipment be anchored to the floor to prevent movement and inc...

Page 7: ...on without binding Verify that safety catches and stops are in proper working order and engaged Verify that the exercise is performed smoothly free of noise and or binding If equipped with a weight stack verify that the proper weight selector pin is in place 3 Check the function of your machine WEEKLY by verifying the following Nuts Bolts and Fasteners check tightness weekly If any hardware has be...

Page 8: ...includes painted parts chrome parts and upholstered pads 5 Painted and chrome plated parts use Simple Green with a dilusion of 32 1 or similar cleaner for light dirt and grime Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and grease as well as for polishing DO NOT use solvents lacquer thinner acetone or finger nail polish remover For scuffs and marks that are not re...

Page 9: ...bles for wear tension and proper connection X INSPECT All nuts and bolts and tighten if needed X INSPECT All anti slip surfaces and replace as needed X INSPECT All adjustment pins weight stack pins set screws gas shocks snap links and pulleys X INSPECT All accessory bars and handles X INSPECT All safety and instructional decals X INSPECT All weight stack shields X CLEAN Guide rods and lubricate wi...

Page 10: ... 10 170 lb 4 5 77 kg with 10 lb weight plate increments Optional weight stack 10 250 lb 4 5 113 kg with 15 lb weight plate increments 17 vertical position adjustments Weight of assembled machine 489 lb 222 kg with 170 lb weight stack 569 lb 258 kg with 250 lb optional weight stack Floor loading For standard 170 lb stack it is 38 lb ft2 183 kg m2 For optional 250 lb stack it is 44 lb ft2 213 kg m2 ...

Page 11: ...Ratchet Handle 9 16 Socket 6 mm hex bit socket 9 16 3 4 wrench Allen wrench supplied 3 mm Step ladder Weight Stack Each machines requires 4 boxes of weight plates Standard 170 lb stack Optional 250 lb stack 10 lb weight plate box Part Number B1602 comprised of 4 x 10 lb weight plates 15 lb weight plate box Part Number B1603 comprised of 4 x 15 lb weight plates ...

Page 12: ...101XBK FRONT SHROUD 1 2 FUS 00RS101XBK REAR SHROUD 1 3 FUS 00GR001 SHORT GUIDE ROD 2 4 PAD ST001 00XBK PAD BICYCLE SEAT 1 5 FUS 00TC001BK FRONT TOP CAP 1 6 FUS 00MT001BK TOP CAP PAD 1 7 FUS 00TC004BK UPRIGHT TOP CAP 1 8 FUS 00TC002BK REAR TOP CAP 1 9 TRXL2 11U500XBK UPRIGHT ASSY 1 10 TRXL2 11AD600XBK THIGH HOLD DOWN ASSY 1 Note Harware item numbers on the tooling card may not match the harware ite...

Page 13: ...TING ARM 1 3 TRXL2 11PA900XBK LEFT LIFTING ARM 1 4 TRXL2 11MF700XBK MAIN FRAME 1 5 IT90121700 COUNTER WEIGHT 2 6 TRXL2 07PH600BK PULLEY HOUSING 1 7 TRXL2 00SF550XBK SEAT FRAME 1 8 TRXL2 11MF780XBK REAR CROSS BRACE 1 9 FUS 00TP016XBK FUSE 16 WT TOP PLATE 1 10 7XL2 1100HW FUSE 1100 HARDWARE PACK 1 PRE ASSEMBLY CHECKLIST Carton Two Contents Note Harware item numbers on the tooling card may not match ...

Page 14: ...ten main frame and upright assembly hardware until step 8 Front Shroud Route the weight stack cable through the main frame Note Secure weight stack cable ends to ensure no tripping hazards until machine is fully assembled Item Part Number Description Quantity 1 TRXL2 11MF700XBK ASSY MAIN FRAME 1 2 11MF650XBK FRONT CROSS BRACE 1 3 TRXL2 11U500XBK UPRIGHT ASSY 1 4 C 749 WASHER LOCK 3 8 6 5 C 754C WA...

Page 15: ...ght assembly using the identified hardware Note Do not fully tighten main frame and upright assembly hardware until step 8 Front Shroud Item Part Number Description Quantity 8 TRXL2 11MF700XBK MAIN FRAME 1 9 TRXL2 11MF780XBK REAR CROSS BRACE 1 10 TRXL2 11U500XBK UPRIGHT ASSY 1 11 C 749 WASHER LOCK 3 8 4 12 C 754C WASHER FLAT 3 8 4 13 C 622 SH SCREW 3 8 16 3 4 4 ASSEMBLY STEPS Step 2 Rear Cross Bra...

Page 16: ...l step 4b Gas Spring Item Part Number Description Quantity 14 C 749 WASHER LOCK 3 8 8 15 C 754C WASHER FLAT 3 8 8 16 TRXL2 15SF500XBK SEAT FRAME 1 17 TRXL2 15SF513BK GAS SPRING MTG PLATE 1 18 TRXL2 15SF512BK SEAT FRAME SIDE PLATE BIASED 1 19 TRXL2 15SF511BK SEAT FRAME SIDE PLATE 1 20 TRXL2 11MF700XBK MAIN FRAME 1 21 TRXL2 15SF515XBK SEAT FRAME ADJ PLATE 1 22 FUS 00GS002 GAS SPRING 1 23 TRXL2 15AX5...

Page 17: ...om ASSEMBLY STEPS Step 3b Gas Spring Step A Remove the button head bolt at the point identified in this step so the gas spring mounting plate can swing freely Step B Align and connect the gas spring at the point identified in this step Step C Reattach the gas spring mounting plate to the seat assembly using the previously identified hardware ...

Page 18: ... the main frame using the identified hardware Attach the counter weights to the press arms using the identified hardware Item Part Number Description Quantity 27 TRXL2 09AX501 AXLE 2 28 IN S51102100 AXLE COVER ALUMINUM CAP 4 29 TRXL2 11PA800XBK RIGHT LIFTING ARM 1 30 TRXL2 11PA900XBK LEFT LIFTING ARM 1 31 IT90121700 COUNTER WEIGHT 2 32 C 749 WASHER LOCK 3 8 4 33 C 754C WASHER FLAT 3 8 4 34 C 657A ...

Page 19: ...op plate on to the guide rods in the order shown below Secure the guide rods to the upright assembly using the identified hardware Item Part Number Description Quantity 36 TRXL2 11MF650XBK FRONT CROSS BRACE 1 37 TRXL2 11U500XBK UPRIGHT ASSY 1 38 FUS 00WB001 WT BUMPER 2 39 C 757A FLAT WASHER 2 40 FUS 00GR001 GUIDE ROD 2 41 B1602 or B1603 WEIGHT PLATE 16 42 FUS 00TP016XBK FUSE 16 WT TOP PLATE 1 43 X...

Page 20: ...hone 800 426 6570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 5b Guide Rod Collar Heights While holding the press arms at a height where approximately 1 2 remains between both counter weights tighten the collar on each guide rod with approximately 2 13 16 between the collar and upright assembly ...

Page 21: ...ardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove Item Part Number Description Quantity 48 B 900 PULLEY 4 1 2 9 49 C 749 WASHER LOCK 3 8 4 50 C 627 SH SCREW 3 8 16 2 4 51 C 754C WASHER FLAT 3 8 SAE ZP 13 52 C 766A LOCK NUT 3 8 16 5 53 C 626 SH SCREW 3 8 16 1 3 4 5 54 TRXL2 11CB000X WEIGHT STACK CABLE 1 55 TRXL2 11CB500X ...

Page 22: ...assembly using the identified hardware Item Part Number Description Quantity 56 C 749 WASHER LOCK 3 8 4 57 C 754C WASHER FLAT 3 8 SAE ZP 2 58 PAD ST001 00XBK PAD BICYCLE SEAT 1 59 TRXL2 15SF500XBK SEAT FRAME 1 60 TRXL2 11MF700XBK MAIN FRAME 1 61 C 754 WASHER FLAT 3 8 2 62 C 1012 SH SCREW 3 8 16 2 3 8 2 63 C 911 BH SCREW 3 8 16 3 4 2 64 TRXL2 11AD600XBK THIGH HOLD DOWN ASSEMBLY 1 65 TRXL2 11AD607BK...

Page 23: ... rod to the upright assembly using the identified hardware Lastly secure the front shroud to the upright assembly using the identified hardware Note Do not over tighten the screws securing the shroud in place Item Part Number Description Quantity 66 XL2 00PN00 SELECTOR PIN 1 67 FUS OORD002 TOWEL ROD 1 68 FUS 00RD001X ROD COVER 1 69 C 1006 M5 WASHER 2 70 C 1007 M5 LOCK WASHER 2 71 C 1005 M5 x 60 PH...

Page 24: ...ng the identified hardware Next secure the top cap and then the front and rear top caps to the upright assembly using the identified hardware Item Part Number Description Quantity 74 TRXL2 11U500XBK UPRIGHT ASSY 1 75 FUS 00TC004BK TOP CAP 1 76 C 1002 M5 x 16 FHMS 4 77 FUS 00MT001BK TOP CAP PAD 1 78 FUS 00RS101XBK REAR SHROUD 1 79 C 1003 M5 x 15 PHMS 2 80 FUS 00TC002BK REAR TOP CAP 1 81 FUS 00TC001...

Page 25: ...ASSEMBLY STEPS Step 10 Weight Stack Labels Attach the weight stack label to the designated space on the front shroud Note Select the appropriate weight stack label based on your weight stack selection standard 170 lbs or optional 250 lbs Item Part Number Description Quantity 83 LBL WS FU170BK WT LABEL 170 LB 1 84 LBL WS FU250BK WT LABEL 250 LB 1 ...

Page 26: ...yard to the top plate if equipped WEEKLY INSPECTION MAINTENANCE The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines These inspections should be performed each week TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections Check entire length of cable end fittings for any sign...

Page 27: ...lubricant TRUE Fitness recommends using TriFlow or a similar brand Linear Bearings Clean the linear shaft and lubricate as required with Teflon based grease Keeping linear bearings clean and lubricated is critical to long life and good performance Painted Frames If you have scuff marks grease or a heavy dirt buildup on frame components start with a mild soap solution or a diluted solution of a pro...

Page 28: ... piece of equipment is used the greater the likelihood that cable wear will occur This holds true for equipment made by any manufacturer and applies to urethane belts as well as wire rope cables Listed below are the areas of the cable that require inspection TRUE Fitness recommends that all cables be replaced on an annual basis to maintain the safety of all users Cable Wear Inspect all cables for ...

Page 29: ... lift immediately If not the cable tension needs to be adjusted To adjust the cable tension loosen the cable nut that is located on the cable bolt connected to the top plate Tighten the cable bolt until the top plate is barely lifted off of the first weight plate and then re tighten the cable nut CAUTION A minimum of 1 2 inch 12 7mm of the threaded portion of the cable bolt must be threaded into t...

Page 30: ...tness com and use our dealer locator to obtain the contact information for the closest dealer You may also contact TRUE Fitness customer support team by calling 800 883 8783 or emailing us at service truefitness com Monday Friday during normal hours of operation TRUE FITNESS SERVICE DEPARTMENT 865 HOFF ROAD ST LOUIS MO 63366 1 800 883 8783 HOURS OF OPERATION 8 30 A M 5 00 P M CST E MAIL service tr...

Page 31: ...may have minimal damages and you are not sure if the actual product is damaged or not You must sign the bill of lading as damaged when accepting the shipment Once you have opened the box and you have determined something is indeed damaged please gather the serial number model number description and photos of damages Please make sure the photos include the damaged product as well as the damaged box...

Page 32: ... workmanship for one year with one year labor warranty This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly installation failure to follow instructions and warnings in owner s manual accident misuse abuse unauthorized modification or failure to provide reasonable and necessary maintenance Cosmetics The Fuse Strength Line cosmetic parts coat...

Page 33: ...eplacement of parts and does not include labor beyond the above warranty period transportation service return and freight charges associated therewith except as expressly specified herein 7 This Limited Warranty shall not apply to Service calls to correct installation of the equipment or instruction to owners on how to use the equipment or any labor costs incurred beyond the applicable labor warra...

Page 34: ...Website ____ c Advertisement ____ d Referral ____ e Current Customer ____ f Other_______________ 2 Why did you purchase a TRUE product ___ a Design Appearance ___ b Dealer Suggestion ___ c Price Value ___ d Quality Construction ___ e Performance ___ f TRUE Reputation ___ g Other_________________________ 3 Please indicate your type of facility ___ a Apartment Condo ___ b Corporate Fitness Center __...

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