Page # 21 of 35
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0800
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com
ASSEMBLY STEPS:
Step 7 (Weight Stack and Top Cap Selector Bar):
Insert the guide rods into the
designated holes in the upright
assembly.
Place the weight bumper, weight
stack spacer, and weight plates
on to the guide rods in the order
shown below.
Assemble the cable end to the
weight top plate and place on to
the guide rods as shown below.
Assemble the guide rods to
the upright assembly using the
identified hardware.
Item
Part Number
Description
Quantity
1
FUS-00TP016XBK
FUSE 16 WT TOP PLATE ASSY
1
2
XL2-00PN000
SELECTOR PIN ASSEMBLY
1
3
S 501
WEIGHT PLATE 15#
16
4
FUS-00GR001
SHORT GUIDE ROD
2
5
FUS-00WB001
FUSE WT BUMPER
2
6
C 757A
FLAT WASHER 63 X 26.5 X 4 mm
2
7
FUS-00RD001X
ROD CVR W/LABEL
1
8
FUS-00RD002
TOWEL ROD
1
9
C 417
HH SCREW, 1/4”-20, 2-1/2”
2
10
C1006
FLAT WASHER
5.3mm ID x 10mm OD x 1mm THK
2
11
C 752
FLAT WASHER
1/4” I.D x 1/2” O.D X .049” THK
4
12
C1007
LOCK WASHER
M5 ID x 9.2 OD x 1.3 THK
2
13
C 740A
NYLON LOCKNUT
1/4”-20 x 5/16”
2
14
C-1005
M5 X 60mm PHMS
2
Truefitness.com / 800.426.6570 / 636.272.7100
40
CHAPTER 4: CARE & MAINTENANCE
CABLE INSPECTION & MAINTENANCE (continued):
Cable Tension:
Ensure that the cables are adjusted to remove any slack using the threaded end fittings. These are normally located at the
weight stack connection. Depending upon the machine, there may be multiple threaded fitting on multiple cables. You
can determine if there is too much slack by performing the exercise. As you start to move a load arm or handle, the weight
stack should lift immediately. If not, the cable tension needs to be adjusted.
To adjust the cable tension, loosen the cable nut
that is located on the
c
able
b
olt connected to the
t
op
p
late. Tighten the cable bolt until the top plate
is barely lifted off of the first weight plate and then
re-tighten the cable nut.
CAUTION:
A minimum of 1/2 inch (12.7mm) of the threaded
portion of the cable bolt must be threaded into the
top plate.
*No
m
ore than 1 inch (
25.4
mm) of the t
h
readed
portion of the cable bolt should be visible
.
Handle Fittings (if applicable):
Inspect the cable fittings where any handles are
attached to the end of the cable. The fittings supplied
with this machine are load rated snap-links. Ensure
that the snap-link opens and closes easily and is fully
engaged when closed. Replace the snap-link as
needed.
Cable Bolt
Cable Nut
Top Plate
1” (
25
.4
mm)
Maximum
