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True Fuse XL-0400, Owner'S Manual, Page: 13 / 55

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True Fuse XL-0400 Owner'S Manual Download Page 13

Page # 13 of 55

CHAPTER 2:  ASSEMBLY GUIDE

Strength 

Fuse XL-0400

True Fitness Technology  •  O’Fallon, MO  •  Phone: 800-426-6570/636-272-7100  •  Truefitness.com

PRE-ASSEMBLY CHECKLIST:

Carton Two Contents

Item

Part Number

Description

Quantity

1

TRXL2-04MF650XBK

SEAT FRAME ASSY

1

2

TRXL2-04CL000XBK

THIGH ARM LINKAGE

1

3

TRXL2-04MF600XBK

MAIN FRAME

1

4

FS52-ADJ-100XBK

LEG ADJUSTMENT PLATE

1

5

TRXL2-04AX000BK

LEFT LEG AXLE

1

6

TRXL2-04PA800XBK

PULLEY PIVOT ARM

1

7

FUS-00TP016XBK

16 WT TOP PLATE

1

8

TRXL2-04PA700XBK

RIGHT THIGH ARM ASSY

1

9

TRXL2-04PA600XBK

LEFT THIGH ARM ASSY

1

10

TRXL2-04PA400XBK

THIGH PAD ASSEMBLY

2

11

TRXL2-04CAM00BK

CAM PULLEY WELDMENT

1

12

TRXL2-04CV015BK

RIGHT FRAME COVER

1

13

TRXL2-04CV100BK

LEFT FRAME COVER

1

14

TRXL2-04SP510BK

MAIN FRAME STOP ASSY

1

15

TRXL2-04CB000X

CABLE

1

16

7XL2-0400HW

FUSE 400 HARDWARE PACK

1

Note: Hardware item 

numbers on the tooling card 

may not match the harware 

item numbers shown in the 

owner’s manual.

Summary of Contents for Fuse XL-0400

Page 1: ...OWNER S MANUAL Model FUSE XL 0400 Revision 021820 Fuse XL 0400 Inner Outer Thigh...

Page 2: ...ification sans pr avis Pour la plus jour le manuel du propri taire s il vous pla t visitez www truefitness com Pour documents dans des langues suppl mentaires veuillez www truefitness com resources do...

Page 3: ...mercial and residential alike The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment As a resu...

Page 4: ...E SPECIFICATIONS 10 REQUIRED TOOLS 11 COMPLIANCES 11 PRE ASSEMBLY CHECKLIST 12 ASSEMBLY STEPS 14 CHAPTER 3 CARE MAINTENANCE 48 DAILY INSPECTION MAINTENANCE 48 WEEKLY INSPECTION MAINTENANCE 48 OTHER SC...

Page 5: ...tretching or body weight exercises This can result in machine instability and lead to serious crushing injuries 7 Keep children away from this equipment Adults should closely supervise use by teenager...

Page 6: ...nding this piece of equipment for safe access and operation Installation must meet ADA requirements for accessibility 3 Install this piece of equipment on a solid level surface that does not deviate m...

Page 7: ...n without binding Verify that safety catches and stops are in proper working order and engaged Verify that the exercise is performed smoothly free of noise and or binding If equipped with a weight sta...

Page 8: ...ncludes painted parts chrome parts and upholstered pads 5 Painted and chrome plated parts use Simple Green with a dilusion of 32 1 or similar cleaner for light dirt and grime Use Turtle Wax Polishing...

Page 9: ...needed X INSPECT All anti slip surfaces and replace as needed X INSPECT All adjustment pins weight stack pins set screws gas shocks snap links and pulleys if equipped X INSPECT All accessory bars and...

Page 10: ...70 lb 4 5 77 kg with 10 lb weight plate increments Optional weight stack 10 250 lb 4 5 113 kg with 15 lb weight plate increments 17 vertical position adjustments Weight of assembled machine 561 lb 255...

Page 11: ...ruefitness com REQUIRED TOOLS Ratchet Handle 9 16 Socket 8 mm Hex Bit Socket Adjustable Wrench 1 Maximum Jaw Capacity Allen Wrench supplied 4 mm 8 mm Rubber Mallet Phillips Head Screw Driver COMPLIANC...

Page 12: ...RS101XBK REAR SHROUD 1 2 FUS 00FS101XBK FRONT SHROUD 1 3 FUS 00UP500XBK UPRIGHT ASSEMBLY 1 4 FUS 00GR001 GUIDE ROD 2 5 FUS 00TC002BK BACK TOP CAP 1 6 FUS 04TC001XBK FRONT TOP CAP 1 7 9005BPD000XBK BAC...

Page 13: ...1 5 TRXL2 04AX000BK LEFT LEG AXLE 1 6 TRXL2 04PA800XBK PULLEY PIVOT ARM 1 7 FUS 00TP016XBK 16 WT TOP PLATE 1 8 TRXL2 04PA700XBK RIGHT THIGH ARM ASSY 1 9 TRXL2 04PA600XBK LEFT THIGH ARM ASSY 1 10 TRXL2...

Page 14: ...ends to ensure no tripping hazards until machine is fully assembled Assemble the main frame and upright assembly using the identified hardware Note Do not fully tighten main frame and upright assembly...

Page 15: ...tep 1B Main Frame Route the cable as shown ensuring the cable is seated above the pulley in the pulley groove Note The pulley wheel shown in the callout below is pre assembled to the main frame and mu...

Page 16: ...ASSEMBLY STEPS Step 2 Pulley Assembly Assemble the pulley using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove Ite...

Page 17: ...high Arm Assembly Align the hardware holes on the left leg axle with the cam pulley weldment and secure using the identified hardware Note Refer to Step 5A Left Thigh Arm Assembly for overall orientat...

Page 18: ...tness com ASSEMBLY STEPS Step 4A Left Thigh Arm Assembly Insert the bottom axle end of the left leg axle into the identified hole on the lower left frame cover Note Ensure the orientation of the pulle...

Page 19: ...ogy O Fallon MO Phone 800 426 6570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 4B Left Thigh Arm Assembly Place the axle housing of the left thigh arm assembly over the left leg axle as shown bel...

Page 20: ...MBLY STEPS Step 5 Right Thigh Arm Assembly Position the right thigh arm assembly over the lower right frame cover as shown below Note Assembly items from Step 3 Left Thigh Arm Assembly through Step 4B...

Page 21: ...allon MO Phone 800 426 6570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 6A Seat Frame Assembly Position the seat frame assembly over the left and right thigh arm assemblies and main frame as show...

Page 22: ...7100 Truefitness com ASSEMBLY STEPS Step 6B Seat Frame Assembly Align the bracket holes on the seat frame assembly and main frame and assemble using the identified hardware Item Part Number Descriptio...

Page 23: ...turnbuckle to achieve an overall turnbuckle length of approximately 71 2 This will determine the resting position of both thigh arm assemblies Secure the turnbuckle to the left and right thigh arm ass...

Page 24: ...to the main frame using the identified hardware as shown below Note The initial orientation for securing the main frame stop assembly to the main frame is determined by the locator hole s position re...

Page 25: ...ASSEMBLY STEPS Step 8 Thigh Pad Assembly Align the thigh pad assembly shafts with the left and right thigh arm assembly housings and assemble using the identified hardware Item Part Number Description...

Page 26: ...guide rods into the designated holes in the upright assembly Place the weight bumper flat washer weight plates and weight top plate on to the guide rods in the order shown below Item Part Number Descr...

Page 27: ...ne 800 426 6570 636 272 7100 Truefitness com Secure the guide rods to the upright assembly using the identified hardware as shown below Item Part Number Description Quantity 17 C 417 HH BOLT 1 4 20 2...

Page 28: ...SSEMBLY STEPS Step 10A Pulley Assembly Assemble the pulley using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove It...

Page 29: ...SEMBLY STEPS Step 10B Cable End Bolt ER 4 CARE MAINTENANCE MAINTENANCE continued remove any slack using the threaded end fittings These are normally located at the upon the machine there may be multip...

Page 30: ...Technology O Fallon MO Phone 800 426 6570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 11A Cable Routing Route the cable as shown below Note The image below is a general reference for overall cab...

Page 31: ...Technology O Fallon MO Phone 800 426 6570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 11B Cable Routing Item Part Number Description Quantity 1 TRXL2 04CB000X CABLE 1 Route the cable as shown be...

Page 32: ...EMBLY STEPS Step 12 Pulley Assembly Assemble the pulleys using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove Item...

Page 33: ...BLY STEPS Step 13 Pulley Assembly Assemble the pulley using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove Item Pa...

Page 34: ...m ASSEMBLY STEPS Step 14 Pulley Assembly Assemble the pulley using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove...

Page 35: ...SEMBLY STEPS Step 15 Pulley Assembly Assemble the pulley using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove Item...

Page 36: ...S Step 16 Cable Routing Remove the pre assembled cam pulley weldment screw Slide the cable end through the housing shown in the callout below Secure the cam pulley weldment screw to the original hole...

Page 37: ...0 636 272 7100 Truefitness com ASSEMBLY STEPS Step 17A Right Frame Cover Assembly Assemble the right frame cover assembly to the main frame using the identified hardware Item Part Number Description Q...

Page 38: ...70 636 272 7100 Truefitness com ASSEMBLY STEPS Step 17B Left Frame Cover Assembly Assemble the left frame cover assembly to the main frame using the identified hardware Item Part Number Description Qu...

Page 39: ...hown below Adjust the turnbuckle shaft to center the gaps between the thigh arm assemblies with the center of the main frame Note There are four possible orientations for the main frame stop assembly...

Page 40: ...570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 19A Towel Rod Secure the towel rod to the upright assembly using the identified hardware Item Part Number Description Quantity 11 C1007 M5 LOCK WAS...

Page 41: ...itness com Fully tighten all main frame and upright assembly hardware Secure the front and rear shrouds to the upright assembly using the identified hardware Item Part Number Description Quantity 11 C...

Page 42: ...e the top cap and then the front and rear top caps to the upright assembly using the identified hardware Item Part Number Description Quantity 12 C1004 M6 x 60mm PHMS 2 13 FUS 00TC002BK REAR TOP CAP 1...

Page 43: ...Phone 800 426 6570 636 272 7100 Truefitness com ASSEMBLY STEPS Step 21 Thigh Pad Assembly Secure the thigh pad to the thigh pad assembly using the identified hardware Item Part Number Description Qua...

Page 44: ...26 6570 636 272 7100 Truefitness com Secure the seat pad to the seat frame assembly using the identified hardware Item Part Number Description Quantity 11 C 624 SH BOLT 3 8 16 1 1 4 2 12 LPPAD04000XBK...

Page 45: ...426 6570 636 272 7100 Truefitness com Secure the seat pad to the seat frame assembly using the identified hardware Item Part Number Description Quantity 12 C 631 SH BOLT 3 8 16 3 1 15 C 754C FLAT WAS...

Page 46: ...n MO Phone 800 426 6570 636 272 7100 Truefitness com Secure the back pad to the seat frame assembly using the identified hardware Item Part Number Description Quantity 11 C 631 SH BOLT 3 8 16 3 2 13 C...

Page 47: ...ard to the top plate if equipped WEEKLY INSPECTION MAINTENANCE The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines...

Page 48: ...ubricant TRUE Fitness recommends using TriFlow or a similar brand Linear Bearings Clean the linear shaft and lubricate as required with Teflon based grease Keeping linear bearings clean and lubricated...

Page 49: ...t wear over time This means that the more often a piece of equipment is used the greater the likelihood that cable wear will occur This holds true for equipment made by any manufacturer and applies to...

Page 50: ...lift immediately If not the cable tension needs to be adjusted To adjust the cable tension loosen the cable nut that is located on the cable bolt connected to the top plate Tighten the cable bolt unti...

Page 51: ...ness com and use our dealer locator to obtain the contact information for the closest dealer You may also contact TRUE Fitness customer support team by calling 800 883 8783 or emailing us at service t...

Page 52: ...ay have minimal damages and you are not sure if the actual product is damaged or not You must sign the bill of lading as damaged when accepting the shipment Once you have opened the box and you have d...

Page 53: ...workmanship for one year with one year labor warranty This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly installation failure to follow inst...

Page 54: ...freight charges associated therewith except as expressly specified herein 7 This Limited Warranty shall not apply to Service calls to correct installation of the equipment or instruction to owners on...

Page 55: ...ebsite ____ c Advertisement ____ d Referral ____ e Current Customer ____ f Other_______________ 2 Why did you purchase a TRUE product ___ a Design Appearance ___ b Dealer Suggestion ___ c Price Value...

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