True Fuse XL-0200 Page 13 Owner'S Manual Download

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CHAPTER 2: ASSEMBLY GUIDE

Strength

Fuse XL-0200

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com

PRE-ASSEMBLY CHECKLIST:

Carton Two Contents

Item

Part Number

Description

Quantity

TRXL2-02MF800XBK

CROSS BRACE

TRXL2-02PA200XBK

THIGH PAD ARM

TRXL2-02PA700XBK

PIVOT ARM

FUS-00TP016XBK

16 WT TOP PLATE

TRXL2-02MF750XBK

MAIN FRAME

TRXL2-02MF780XBK

SEAT CONNECTOR

TRXL2-01SF600XBK

SEAT BACK ADJ PIN

TRXL2-01SF610BK

REAR SEAT ADJ BRACE

TRXL2-01SF700XBK

BRACE PLATE

TRXL2-01SF611BK

BRACE PLATE (SHORT)

TRXL2-01SF500XBK

BACK PAD FRAME

TRXL2-02PA600XBK

ANKLE PAD ARM

TRXL2-02MF790XBK

AXLE SUPPORT

IT90121700

COUNTER WEIGHT

TRXL2-02CM000XBK

CAM

FUS-01GS001BK

GAS SPRING, 280mm to 480mm, 250N

TRXL2-02AX501

AXLE

TRXL2-01AX001

AXLE (SHORT)

19 & 20 LBL-WS-FU170BK/250BK

WT LABEL 170LB or 250LB

7XL2-0200HW

FUSE 0200 HARDWARE PACK

Note: Harware item

numbers on the

tooling card may not

match the harware

item numbers shown

in the owner’s

manual.

Summary of Contents for Fuse XL-0200

Page 1: ...OWNER S MANUAL Model FUSE XL 0200 Revision 021820 Fuse XL 0200 Leg Curl ...

Page 2: ...语言的文档请访问 www truefitness com resources document library ماھ عیمج تاجتنملا ةضورعملا يھ جذومنلا دق فلتخت جتنملا يلعفلا اھمیلست تافصاوم جتنملا تازیملاو جماربلاو ةلباق رییغتلل نود راعشإ مظعمل ام لصی ىتح نآلا لیلد كلاملا ىجری ةرایز www truefitness com تادنتسملل يف تاغل ةیفاضإ ىجری ةرایز www truefitness com resources document library WICHTIG Alle hier gezeigten Produkte sind Prototypen Das tatsächliche...

Page 3: ...mmercial and residential alike The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment As a result people all over the world are benefiting from the TRUE experience Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage TRUE s patented Heart Rat...

Page 4: ...MACHINE SPECIFICATIONS 10 REQUIRED TOOLS 11 PRE ASSEMBLY CHECKLIST 12 ASSEMBLY STEPS 14 CARE MAINTENANCE 22 CHAPTER 3 CARE MAINTENANCE 22 DAILY INSPECTION MAINTENANCE 22 WEEKLY INSPECTION MAINTENANCE 22 OTHER SCHEDULED PREVENTIVE MAINTENANCE 23 CLEANING THE EQUIPMENT 23 CABLE INSPECTION MAINTENANCE 24 CHAPTER 4 CUSTOMER SERVICE 26 CONTACTING SERVICE 26 CONTACTING SALES 26 REPORTING FREIGHT OR PART...

Page 5: ...stretching or body weight exercises This can result in machine instability and lead to serious crushing injuries 7 Keep children away from this equipment Adults should closely supervise use by teenagers 8 It is recommended that users receive a thorough medical exam before commencing an exercise program All medical issues should be reviewed to ensure that weight training will not aggravate pre exis...

Page 6: ...unding this piece of equipment for safe access and operation Installation must meet ADA requirements for accessibility 3 Install this piece of equipment on a solid level surface that does not deviate more than 1 8 over a 10 distance or as defined and required by local building and architectural codes 4 TRUE strongly recommends that all equipment be anchored to the floor to prevent movement and inc...

Page 7: ...on without binding Verify that safety catches and stops are in proper working order and engaged Verify that the exercise is performed smoothly free of noise and or binding If equipped with a weight stack verify that the proper weight selector pin is in place 3 Check the function of your machine WEEKLY by verifying the following Nuts Bolts and Fasteners check tightness weekly If any hardware has be...

Page 8: ...includes painted parts chrome parts and upholstered pads 5 Painted and chrome plated parts use Simple Green with a dilusion of 32 1 or similar cleaner for light dirt and grime Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and grease as well as for polishing DO NOT use solvents lacquer thinner acetone or finger nail polish remover For scuffs and marks that are not re...

Page 9: ...bles for wear tension and proper connection X INSPECT All nuts and bolts and tighten if needed X INSPECT All anti slip surfaces and replace as needed X INSPECT All adjustment pins weight stack pins set screws gas shocks snap links and pulleys X INSPECT All accessory bars and handles X INSPECT All safety and instructional decals X INSPECT All weight stack shields X CLEAN Guide rods and lubricate wi...

Page 10: ... 10 170 lb 4 5 77 kg with 10 lb weight plate increments Optional weight stack 10 250 lb 4 5 113 kg with 15 lb weight plate increments 17 vertical position adjustments Weight of assembled machine 457 lb 207 kg with 170 lb weight stack 537 lb 243 kg with 250 lb optional weight stack Floor loading For standard 170 lb stack it is 48 lb ft2 234 kg m2 For optional 250 lb stack it is 56 lb ft2 275 kg m2 ...

Page 11: ...Ratchet Handle 9 16 Socket 6 mm hex bit socket 9 16 3 4 wrench Allen wrench supplied 3 mm Step ladder Weight Stack Each machines requires 4 boxes of weight plates Standard 170 lb stack Optional 250 lb stack 10 lb weight plate box Part Number B1602 comprised of 4 x 10 lb weight plates 15 lb weight plate box Part Number B1603 comprised of 4 x 15 lb weight plates ...

Page 12: ...S101XBK FRONT SHROUD 1 2 FUS 00RS101XBK REAR SHROUD 1 3 FUS 00GR001 GUIDE ROD 2 4 XL2 100TC001XBK FRONT TOP CAP 1 5 FUS 00MT001BK TOP CAP PAD 1 6 FUS 00TC004BK TOP CAP 1 7 FUS 00TC002BK REAR TOP CAP 1 8 TRXL2 07U500XBK UPRIGHT ASSY 1 9 9005BPD000XBK BACK PAD 1 10 PAD ST002 00XBK SEAT PAD 1 11 TRPAD AX001 00XBK THIGH PAD 1 Note Harware item numbers on the tooling card may not match the harware item...

Page 13: ...1 7 TRXL2 01SF600XBK SEAT BACK ADJ PIN 1 8 TRXL2 01SF610BK REAR SEAT ADJ BRACE 1 9 TRXL2 01SF700XBK BRACE PLATE 1 10 TRXL2 01SF611BK BRACE PLATE SHORT 1 11 TRXL2 01SF500XBK BACK PAD FRAME 1 12 TRXL2 02PA600XBK ANKLE PAD ARM 1 13 TRXL2 02MF790XBK AXLE SUPPORT 1 14 IT90121700 COUNTER WEIGHT 1 15 TRXL2 02CM000XBK CAM 1 16 FUS 01GS001BK GAS SPRING 280mm to 480mm 250N 1 17 TRXL2 02AX501 AXLE 1 18 TRXL2...

Page 14: ...nd upright assembly hardware until step 12 Front Shroud Route the weight stack cable through the main frame before assembling Note Secure weight stack cable ends to ensure no tripping hazards until machine is fully assembled Item Part Number Description Quantity 1 TRXL2 02MF750XBK MAIN FRAME 1 2 TRXL2 02MF800XBK CROSS BRACE 1 3 C 754C WASHER FLAT 3 8 8 4 C 749 WASHER LOCK 3 8 4 5 C 766A LOCK NUT 3...

Page 15: ...ified hardware Note Do not fully tighten main frame and upright assembly hardware until step 12 Front Shroud Item Part Number Description Quantity 9 TRXL2 02MF750XBK MAIN FRAME 1 10 TRXL2 02MF800XBK CROSS BRACE 1 11 C 754C WASHER FLAT 3 8 2 12 C 749 WASHER LOCK 3 8 4 13 TRXL2 02MF780XBK SEAT CONNECTOR 1 14 C 639 SH SCREW 3 8 16 4 1 4 2 15 C 624 SH SCREW 3 8 16 1 1 4 2 ASSEMBLY STEPS Step 2 Seat Su...

Page 16: ...100 Truefitness com ASSEMBLY STEPS Step 3 Axle Support Assemble the axle support to the upright assembly using the identified hardware Item Part Number Description Quantity 16 C 754C WASHER FLAT 3 8 2 17 C 749 WASHER LOCK 3 8 2 18 C 622 SH SCREW 3 8 16 3 4 2 19 TRXL2 02MF790XBK AXLE SUPPORT 1 20 TRXL2 02U500XBK UPRIGHT ASSY 1 ...

Page 17: ...d pivot arm to the main frame using the identified hardware Item Part Number Description Quantity 21 TRXL2 02MF750XBK MAIN FRAME 1 22 TRXL2 02MF800XBK CROSS BRACE 1 23 C 749 WASHER LOCK 3 8 2 24 C 623 SH SCREW 3 8 16 1 2 25 TRXL2 02CM000XBK CAM 1 26 TRXL2 02PA700XBK PIVOT ARM 1 27 TRXL2 02MF790XBK AXLE SUPPORT 1 28 TRXL2 02AX501 AXLE 1 29 TRXL2 02MF795 FLAT WASHER 10 5MM 38MM 2MM 2 30 FS CAP 009 P...

Page 18: ...0 Truefitness com ASSEMBLY STEPS Step 5 Counterweight Assemble the counterweight to the pivot arm using the identified hardware Item Part Number Description Quantity 31 C 754C WASHER FLAT 3 8 2 32 C 749 WASHER LOCK 3 8 2 33 IT90121700 COUNTER WEIGHT 1 34 C1009 BUTTON HEAD CAP SCREW M10 65 2 35 TRXL2 02PA700XBK PIVOT ARM ASSY 1 ...

Page 19: ...00 Truefitness com ASSEMBLY STEPS Step 6 Ankle Pad Arm Assemble the ankle pad arm to the pivot arm assembly using the identified hardware Item Part Number Description Quantity 36 TRXL2 02PA600XBK ANKLE PAD ARM ASSY 1 37 IN S51102100 AXLE COVER ALUMINUM CAP 1 38 C 657A FH SCREW 3 8 16 3 4 1 39 TRXL2 02PA700XBK PIVOT ARM ASSY 1 ...

Page 20: ...fitness com ASSEMBLY STEPS Step 7 Thigh Pad Arm Assemble the thigh pad arm to the cross brace using the identified hardware Item Part Number Description Quantity 40 TRXL2 02MF800XBK CROSS BRACE 1 41 TRXL2 02PA200XBK THIGH PAD ARM 1 42 IN S51102100 AXLE COVER ALUMINUM CAP 2 43 C 657A FH SCREW 3 8 16 3 4 2 44 TRXL2 01AX001 AXLE SHORT 1 ...

Page 21: ... plates and weight top plate on to the guide rods in the order shown below Secure the guide rods to the upright assembly using the identified hardware Item Part Number Description Quantity 45 TRXL2 02MF800XBK CROSS BRACE 1 46 C 752 WASHER FLAT 1 4 4 49 C 740A LOCK NUT 1 4 20 2 50 TRXL2 02U500XBK UPRIGHT ASSY 1 51 FUS 00WB001 WT BUMPER 2 52 FS514600 FLAT WASHER 2 53 FUS 00GR001 GUIDE ROD 2 54 B1602...

Page 22: ...ble the pulleys using the hardware identified as shown below Before tightening the pulley hardware make sure that the cable is seated in the pulley groove Item Part Number Description Quantity 58 TRXL2 02MF800XBK CROSS BRACE 1 59 B 900 PULLEY 4 1 2 4 60 C 754C WASHER FLAT 3 8 6 61 C 749 WASHER LOCK 3 8 2 62 C 766A LOCK NUT 3 8 16 2 63 C 626 SH SCREW 3 8 16 1 3 4 4 64 TRXL2 02CBL00X CABLE 1 ...

Page 23: ... frame using the identified hardware Note Do not connect the gas spring until step 10b Gas Spring Item Part Number Description Quantity 65 TRXL2 01SF600XBK SEAT BACK ADJ PIN 1 66 TRXL2 01SF610BK REAR SEAT ADJ BRACE 1 67 TRXL2 01SF700XBK BRACE PLATE 1 68 FUS 01GS001BK GAS SPRING 280mm to 480mm 250N 1 69 TRXL2 01SF500XBK BACK PAD FRAME 1 70 C 766A LOCK NUT 3 8 16 4 71 FUS 02CP002 AXLE COVER ALUMINUM...

Page 24: ...the identified hardware Item Part Number Description Quantity 73 TRXL2 02MF750XBK MAIN FRAME 1 74 PAD ST002 00XBK SEAT PAD 1 75 C 754C WASHER FLAT 3 8 6 76 C 749 WASHER LOCK 3 8 8 77 TRXL2 01SF500XBK BACK PAD FRAME 1 78 FUS 00PT001BK SEAT BACK TRAY 1 79 9005BPD000XBK BACK PAD 1 80 TRXL2 02PA200XBK THIGH PAD ARM 1 81 TRPAD AX001 00XBK THIGH PAD 1 82 C 680 BH SCREW 3 8 16 2 1 4 2 83 C 631 SH SCREW 3...

Page 25: ...wel rod to the upright assembly using the identified hardware Lastly secure the front shroud to the upright assembly using the identified hardware Note Do not over tighten the screws securing the shroud in place Item Part Number Description Quantity 86 FUS 00RD002 TOWEL ROD 1 87 FUS 00RD001X ROD CVR 1 88 C 1006 M5 WASHER 2 89 C 1007 M5 LOCK WASHER 2 90 C 1005 M5X60 PHMS 2 91 XL2 00PN000 SELECTOR P...

Page 26: ...ng the identified hardware Next secure the top cap and then the front and rear top caps to the upright assembly using the identified hardware Item Part Number Description Quantity 94 FUS 02U500XBK UPRIGHT ASSY 1 95 FUS 00TC004BK TOP CAP 1 96 C 1002 M5 x 16 FHMS 4 97 FUS 00MT001BK TOP CAP PAD 1 98 FUS 00RS101XBK REAR SHROUD 1 99 C 1003 M5 x 16 PHMS 2 100 FUS 00TC002BK REAR TOP CAP 1 101 FUS 00TC001...

Page 27: ...ASSEMBLY STEPS Step 14 Weight Stack Labels Attach the weight stack label to the designated space on the front shroud Note Select the appropriate weight stack label based on your weight stack selection standard 170 lbs or optional 250 lbs Item Part Number Description Quantity 103 LBL WS FU170BK WT LABEL 170LB 1 104 LBL WS FU250BK WT LABEL 250LB 1 ...

Page 28: ...uipped WEEKLY INSPECTION MAINTENANCE The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines These inspections should be performed each week TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections Check entire length of cable end fittings for any signs of wear if equipped Repla...

Page 29: ...lubricant TRUE Fitness recommends using TriFlow or a similar brand Linear Bearings Clean the linear shaft and lubricate as required with Teflon based grease Keeping linear bearings clean and lubricated is critical to long life and good performance Painted Frames If you have scuff marks grease or a heavy dirt buildup on frame components start with a mild soap solution or a diluted solution of a pro...

Page 30: ...at wear over time This means that the more often a piece of equipment is used the greater the likelihood that cable wear will occur This holds true for equipment made by any manufacturer and applies to urethane belts as well as wire rope cables Listed below are the areas of the cable that require inspection TRUE Fitness recommends that all cables be replaced on an annual basis to maintain the safe...

Page 31: ... lift immediately If not the cable tension needs to be adjusted To adjust the cable tension loosen the cable nut that is located on the cable bolt connected to the top plate Tighten the cable bolt until the top plate is barely lifted off of the first weight plate and then re tighten the cable nut CAUTION A minimum of 1 2 inch 12 7mm of the threaded portion of the cable bolt must be threaded into t...

Page 32: ...r locator to obtain the contact information for the closest dealer You may also contact TRUE Fitness customer support team by calling 800 883 8783 or emailing us at service truefitness com Monday Friday during normal hours of operation TRUE FITNESS SERVICE DEPARTMENT 865 HOFF ROAD ST LOUIS MO 63366 1 800 883 8783 HOURS OF OPERATION 8 30 A M 5 00 P M CST E MAIL service truefitness com Interested in...

Page 33: ...may have minimal damages and you are not sure if the actual product is damaged or not You must sign the bill of lading as damaged when accepting the shipment Once you have opened the box and you have determined something is indeed damaged please gather the serial number model number description and photos of damages Please make sure the photos include the damaged product as well as the damaged box...

Page 34: ... workmanship for one year with one year labor warranty This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly installation failure to follow instructions and warnings in owner s manual accident misuse abuse unauthorized modification or failure to provide reasonable and necessary maintenance Cosmetics The Force Strength Line cosmetic parts coa...

Page 35: ...eight charges associated therewith except as expressly specified herein 7 This Limited Warranty shall not apply to Service calls to correct installation of the equipment or instruction to owners on how to use the equipment or any labor costs incurred beyond the applicable labor warranty period 8 This Limited Warranty which is given expressely and in lieu of all other express warranties constitutes...

Page 36: ...Website ____ c Advertisement ____ d Referral ____ e Current Customer ____ f Other_______________ 2 Why did you purchase a TRUE product ___ a Design Appearance ___ b Dealer Suggestion ___ c Price Value ___ d Quality Construction ___ e Performance ___ f TRUE Reputation ___ g Other_________________________ 3 Please indicate your type of facility ___ a Apartment Condo ___ b Corporate Fitness Center __...

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