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True FT-900, Owner'S Manual

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True FT-900 Owner'S Manual Download Page 25

True Fitness Technology  •  O’Fallon, MO  •  Phone: 800-426-6570/636-272-7100  •  Truefitness.com

Page # 25 of 39

CHAPTER 2:  ASSEMBLY GUIDE

Strength

FT-900

REQUIRED ASSEMBLY STEPS:

Step 12 (Cable Routing):

Insert the cable end into the bolt identified below and then secure the bolt to the pulley housing.

Summary of Contents for FT-900

Page 1: ...OWNER S MANUAL Model FT 900 Revision 040519 FT 900 Functional Trainer ...

Page 2: ...文档 请访问 www truefitness com resources document library ماھ عیمج تاجتنملا ةضورعملا يھ جذومنلا دق فلتخت جتنملا يلعفلا اھمیلست تافصاوم جتنملا تازیملاو جماربلاو ةلباق رییغتلل نود راعشإ مظعمل ام لصی ىتح نآلا لیلد كلاملا ىجری ةرایز www truefitness com تادنتسملل يف تاغل ةیفاضإ ىجری ةرایز www truefitness com resources document library WICHTIG Alle hier gezeigten Produkte sind Prototypen Das tatsächliche Pr...

Page 3: ...rcial and residential alike The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment As a result people all over the world are benefiting from the TRUE experience Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage TRUE s patented Heart Rate C...

Page 4: ... 10 COMPLIANCES 10 REQUIRED TOOLS 11 LABELS 11 PRE ASSEMBLY CHECKLIST 12 ASSEMBLY STEPS 14 CHAPTER 3 CARE MAINTENANCE 31 CARE MAINTENANCE 31 DAILY INSPECTION MAINTENANCE 31 WEEKLY INSPECTION MAINTENANCE 31 OTHER SCHEDULED PREVENTIVE MAINTENANCE 32 CLEANING THE EQUIPMENT 32 CABLE INSPECTION MAINTENANCE 33 CHAPTER 4 CUSTOMER SERVICE 35 CONTACTING SERVICE 35 CONTACTING SALES 35 REPORTING FREIGHT OR P...

Page 5: ... This can result in machine instability and lead to serious crushing injuries 7 Keep children away from this equipment Adults should closely supervise use by teenagers 8 It is recommended that users receive a thorough medical exam before commencing an exercise program All medical issues should be reviewed to ensure that weight training will not aggravate pre existing medical conditions 9 If the ma...

Page 6: ...or safe access and operation Installation must meet ADA requirements for accessibility 3 Install this piece of equipment on a solid level surface that does not deviate more than 1 8 over a 10 distance or as defined and required by local building and architectural codes 4 TRUE strongly recommends that all equipment be anchored to the floor to prevent movement and increase stability Due to the wide ...

Page 7: ...out binding Verify that safety catches and stops are in proper working order and engaged Verify that the exercise is performed smoothly free of noise and or binding If equipped with a weight stack verify that the proper weight selector pin is in place 3 Check the function of your machine WEEKLY by verifying the following Nuts Bolts and Fasteners check tightness weekly If any hardware has become lo...

Page 8: ...nted parts chrome parts and upholstered pads 5 Painted and chrome plated parts use Simple Green with a dilusion of 32 1 or similar cleaner for light dirt and grime Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and grease as well as for polishing DO NOT use solvents lacquer thinner acetone or finger nail polish remover For scuffs and marks that are not removed by the...

Page 9: ...eded X INSPECT All anti slip surfaces and replace as needed X INSPECT All adjustment pins weight stack pins set screws gas shocks snap links and pulleys if equipped X INSPECT All accessory bars and handles X INSPECT All safety and instructional decals X INSPECT All weight stack shields if equipped X CLEAN Guide rods and lubricate with a teflon lubricant if equipped X CLEAN Upholstery X LUBRICATE P...

Page 10: ...ack 21 positions 10 310 lb 4 5 141kg with 15 lb weight plate increments 20 vertical position adjustments Weight of assembled machine 636 lb 289 kg with 310 lb standard weight stack Floor loading For standard 310 lb stack it is 27 53 lb ft2 134 42 kg m2 COMPLIANCES This equipment complies with all fitness product standards For a complete list of compliances please visit www TrueFitness com ...

Page 11: ...O Phone 800 426 6570 636 272 7100 Truefitness com Page 11 of 39 CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 REQUIRED TOOLS LABELS Ratchet Handle Socket Head Hex Bit Sockets Open Ended wrench Allen wrench supplied Rubber Mallet Step Ladder ...

Page 12: ...1 FT90 UPR100X LEFT UPRIGHT ASSY 1 2 XFT90 CBR300X CHIN BAR X ASSY 1 3 XFT90 GRD101 Guide Rod 2 4 XFT90 TPL100X TOP CAP ASSEMBLY 1 5 XFT90 FSD202 LEFT FRT REAR SHROUD 1 6 FT90 FSD204X FRONT LEFT SHROUD W PROCEDURE 1 Note Hardware item numbers on the tooling card may not match the hardware item numbers shown in the owner s manual Note There are two boxes not shown One box holds the hardware and the...

Page 13: ...re are two boxes not shown One box holds the hardware and the other box holds the top caps PRE ASSEMBLY CHECKLIST FT 900 Carton Two Contents Item Part Number Description Quantity 1 FT90 UPR200X RIGHT UPRIGHT ASSY 1 2 XFT90 CBR100X UPPER CROSS BRACE X ASSY 1 3 XFT90 CBR200X CONNECTING FRAME CROSS BAR ASSEMBLY 1 4 XFT90 GRD101 GUIDE ROD 2 5 XFT90 TPL100X TOP CAP ASSEMBLY 1 6 XFT90 FSD201 FRT RT REAR...

Page 14: ...race x assembly to the left and right upright assemblies using the identified hardware Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 1 FT90 UPR100X LEFT UPRIGHT ASSY 1 2 FT90 UPR200X RIGHT UPRIGHT ASSY 1 3 XFT90 CBR100X UPPER CROSS BRACE X ASSY 1 4 C 622 SH SCREW 3 8 16 3 4 4 5 C 754C 3 8 FLAT WASHER 13 16 OD X 07 THK 4 6 C 749SS 3 8...

Page 15: ...he left and right upright assemblies using the identified hardware Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 1 FT90 UPR100X LEFT UPRIGHT ASSY 1 2 FT90 UPR200X RIGHT UPRIGHT ASSY 1 3 XFT90 CBR100X UPPER CROSS BRACE X ASSY 1 4 C 622 SH SCREW 3 8 16 3 4 8 5 C 754C 3 8 FLAT WASHER 13 16 OD X 07THK 8 6 C 749SS 3 8 MED SPLIT LOCKWASHER...

Page 16: ...ft and right upright assemblies using the identified hardware Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 1 FT90 UPR100X LEFT UPRIGHT ASSY 1 2 FT90 UPR200X RIGHT UPRIGHT ASSY 1 3 XFT90 CBR100X UPPER CROSS BRACE X ASSY 1 5 C 631 SHCS 3 8 16 X 3 4 6 C 754C 3 8 FLAT WASHER 13 16 OD X 07 THK 16 9 XFT90 CBR300X CHIN BAR X ASSY 1 10 C 76...

Page 17: ...order shown below Note This assembly step applies to the weight stacks on the left and right upright assemblies Note The weight plate boxes are four weight plates per box Item Part Number Description Quantity 11 XFT90 GRD101 GUIDE ROD 4 12 XFT90 TPL100X TOP CAP ASSEMBLY 2 13 XFT90 GRD200 GUIDE ROD BRACKET 4 14 SPX101ht 45 WEIGHT STACK BUMPER 4 15 S 501 WEIGHT PLATE 15LB 40 16 XFT90 PLY000X TOP PLA...

Page 18: ...ets Assemble the guide rod brackets as shown below using the identified hardware Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 6 C 623 SHCS 3 8 16 X 1 8 7 C 754C 3 8 FLAT WASHER 13 16 OD X 07THK 24 11 C 766A NYLON LOCKNUT 3 8 16 X 17 64 12 14 XFT90 GRD200 GUIDE ROD BRACKET 4 16 C 754C 3 8 FLAT WASHER 13 16 OD X 07 THK 8 ...

Page 19: ... Number Description Quantity 7 C 627 SH SCREW 3 8 16 2 6 8 C 754C 3 8 FLAT WASHER 13 16 OD X 07THK 36 12 C 766A NYLON LOCKNUT 3 8 16 X 17 64 18 19 SM 2000PL500 PULLEY 89MM DIA 6 Assemble the pulleys as shown below using the identified hardware Cable shown via red dotted line for cable routing later in the assembly process Note This assembly step applies to the left and right upright assemblies ...

Page 20: ...ulleys as shown below using the identified hardware Cable shown via red dotted line for cable routing later in the assembly process Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 8 C 754C 3 8 FLAT WASHER 13 16 OD X 07THK 40 12 C 766A NYLON LOCKNUT 3 8 16 X 17 64 22 19 SM 2000PL500 PULLEY 89MM DIA 10 21 C 761ASS 3 8 16 X 1 3 4 BHCS SS ...

Page 21: ...2 7100 Truefitness com Page 21 of 39 CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 REQUIRED ASSEMBLY STEPS Step 8 Cable Routing Route the cable as shown below Note Use the provided pull string to route the cable through the top of the left and right upright assemblies ...

Page 22: ...itness Technology O Fallon MO Phone 800 426 6570 636 272 7100 Truefitness com Page 22 of 39 CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 REQUIRED ASSEMBLY STEPS Step 9 Cable Routing Route the cable as shown below ...

Page 23: ...tness Technology O Fallon MO Phone 800 426 6570 636 272 7100 Truefitness com Page 23 of 39 CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 Route the cable as shown below REQUIRED ASSEMBLY STEPS Step 10 Cable Routing ...

Page 24: ...7100 Truefitness com Page 24 of 39 CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 REQUIRED ASSEMBLY STEPS Step 11 Cable Routing Route the cable as shown below Note Use the provided pull string to route the cable through the bottom of the left and right upright assemblies ...

Page 25: ... 800 426 6570 636 272 7100 Truefitness com Page 25 of 39 CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 REQUIRED ASSEMBLY STEPS Step 12 Cable Routing Insert the cable end into the bolt identified below and then secure the bolt to the pulley housing ...

Page 26: ... CHAPTER 2 ASSEMBLY GUIDE Strength FT 900 REQUIRED ASSEMBLY STEPS Step 13 Pulley Assembly Assemble the pulleys as shown below Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 7 C 631 SHCS 3 8 16 X 3 10 19 SM 2000PL500 PULLEY 89MM DIA 18 ...

Page 27: ...QUIRED ASSEMBLY STEPS Step 14 Pulley Assembly Assemble the pulleys as shown below Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 6 C 627 SH SCREW 3 8 16 2 8 8 C 754C 3 8 FLAT WASHER 13 16 OD X 07THK 48 12 C 766A NYLON LOCKNUT 3 8 16 X 17 64 24 19 SM 2000PL500 PULLEY 89MM DIA 18 ...

Page 28: ... Insert the shroud into the lower slots and then push it up into the frame Assemble using the identified hardware Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 12 C 900C LOCK NUT 10 32 NYL INS 4 22 XFT90 FSD202 LEFT FRT REAR SHROUD 1 24 FT90 FSD204X FRONT LEFT SHROUD W PROCEDURE LABEL 1 25 C 992 SHCS 10 32 x 1 2 8 ...

Page 29: ...UIDE Strength FT 900 REQUIRED ASSEMBLY STEPS Step 16 Upright Cover Secure the upright covers to the upright assemblies using the identified hardware Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 25 XFT90 FCV101 UPRIGHT COVER 4 26 C 992 SHCS 10 32 x 1 2 24 ...

Page 30: ...Y STEPS Step 17 Upright Assembly Accessories Assemble the identified parts to the upright assembly as shown below Note This assembly step applies to the left and right upright assemblies Item Part Number Description Quantity 21 LBL XFT90 310 WEIGHT STACK STICKER FT900 2 27 XFT90 0003 SELECTOR PIN 2 28 XFT90 0004 PLUG 4 31 B1110A HANDLE NYLON STRAP BLACK 2 ...

Page 31: ...d to the top plate if equipped WEEKLY INSPECTION MAINTENANCE The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines These inspections should be performed each week TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections Check entire length of cable end fittings for any signs o...

Page 32: ...ricant TRUE Fitness recommends using TriFlow or a similar brand Linear Bearings Clean the linear shaft and lubricate as required with Teflon based grease Keeping linear bearings clean and lubricated is critical to long life and good performance Painted Frames If you have scuff marks grease or a heavy dirt buildup on frame components start with a mild soap solution or a diluted solution of a produc...

Page 33: ...wear over time This means that the more often a piece of equipment is used the greater the likelihood that cable wear will occur This holds true for equipment made by any manufacturer and applies to urethane belts as well as wire rope cables Listed below are the areas of the cable that require inspection TRUE Fitness recommends that all cables be replaced on an annual basis to maintain the safety ...

Page 34: ...ft immediately If not the cable tension needs to be adjusted To adjust the cable tension loosen the cable nut that is located on the cable bolt connected to the top plate Tighten the cable bolt until the top plate is barely lifted off of the first weight plate and then re tighten the cable nut CAUTION A minimum of 1 2 inch 12 7mm of the threaded portion of the cable bolt must be threaded into the ...

Page 35: ...ss com and use our dealer locator to obtain the contact information for the closest dealer You may also contact TRUE Fitness customer support team by calling 800 883 8783 or emailing us at service truefitness com Monday Friday during normal hours of operation TRUE FITNESS SERVICE DEPARTMENT 865 HOFF ROAD ST LOUIS MO 63366 1 800 883 8783 HOURS OF OPERATION 8 30 A M 5 00 P M CST E MAIL service truef...

Page 36: ... have minimal damages and you are not sure if the actual product is damaged or not You must sign the bill of lading as damaged when accepting the shipment Once you have opened the box and you have determined something is indeed damaged please gather the serial number model number description and photos of damages Please make sure the photos include the damaged product as well as the damaged box th...

Page 37: ...manship for one year with one year labor warranty This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly installation failure to follow instructions and warnings in owner s manual accident misuse abuse unauthorized modification or failure to provide reasonable and necessary maintenance Cosmetics The FT 900 cosmetic parts coatings grips and up...

Page 38: ...n and freight charges associated therewith except as expressly specified herein 7 This Limited Warranty shall not apply to Service calls to correct installation of the equipment or instruction to owners on how to use the equipment or any labor costs incurred beyond the applicable labor warranty period 8 This Limited Warranty which is given expressely and in lieu of all other express warranties con...

Page 39: ...ite ____ c Advertisement ____ d Referral ____ e Current Customer ____ f Other_______________ 2 Why did you purchase a TRUE product ___ a Design Appearance ___ b Dealer Suggestion ___ c Price Value ___ d Quality Construction ___ e Performance ___ f TRUE Reputation ___ g Other_________________________ 3 Please indicate your type of facility ___ a Apartment Condo ___ b Corporate Fitness Center ___ c ...

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