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True Force SD1004, Assembly Manual

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True Force SD1004 Assembly Manual Download Page 20

CHAPTER 2: ASSEMBLY GUIDE 

 

 

 

Truefitness.com / 800.426.6570 / 636.272.7100  

16 

UNIT ASSEMBLY STEPS (continued): 

STEP 7 Cam Assembly: 

1. Construct the Cam Assembly using the 

diagram below. 

 

 

ITEM  Description 

Qty 

49 

Socket Set Screw M8x8 

4 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cam Wheel 

49 

Flange 

Flange 

Directional Pulley 

Main Shaft 

Arm Bracket 

Summary of Contents for Force SD1004

Page 1: ...Assembly Guide Warranty Card Included Revision 120215 AB BACK Model SD1004 OWNER S MANUAL...

Page 2: ...our la plus jour le manuel du propri taire s il vous pla t visitez www truefitness com Pour documents dans des langues suppl mentaires veuillez www truefitness com resources document library de visite...

Page 3: ...TRUE experience Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage TRUE s patented Heart Rate Control technology is just one of the remarkable wa...

Page 4: ...List 7 Assembly Steps 10 Chapter 3 Product Overview Product Overview 32 Chapter 4 Care Maintenance Care Maintenance 33 Daily Inspection Maintenance 33 Weekly Inspection Maintenance 33 Other Scheduled...

Page 5: ...ys or welds WARNING To reduce the risk of injury facility personnel should provide direct supervision of the use of strength equipment and provide knowledge about the safe operation of the equipment t...

Page 6: ...onomic positioning while operating strength equipment Do not allow animals on or near the equipment while in operation Do not exceed maximum user weight of 300 lbs 136 kg Avoid exiting strength equipm...

Page 7: ...6 272 7100 3 SPACE REQUIREMENTS TRUE s recommendation is to leave a 40 1 0m safety zone on all sides of the unit Additionally for Functional Trainers there should be enough room left for full extensio...

Page 8: ...com 800 426 6570 636 272 7100 4 WARNING DECALS WARNING Replacewarninglabelsthatmaybeworn damagedormissing ToreplaceanywornormissingwarningdecalscontactTRUEFITNESSbyoneofthefollowing www truefitness c...

Page 9: ...handles and place feet on platform D Rotate torso and handles forward to desired position E Perform the exercise in a slow controlled manner Target Muscles Lower Back A Select appropriate weight B Ad...

Page 10: ...embly If you are unable to correct the problem call your authorized dealer Be sure to have your serial number and this manual when calling When all parts have been accounted for continue on Read all i...

Page 11: ...ontents Item No Description QTY 1 Weight Stack Frame 1 2 Main Bracket 1 3 Back Pad 1 4 Seat Pad 1 5 Roller 1 6 Front Shroud Retainer Plate 2 7 Right Rear Shroud Retainer Plate 1 8 Left Rear Shroud Ret...

Page 12: ...nts Item No Description QTY 1 Support Frame 1 2 Cross Brace 1 3 Bottom Rear Frame 1 4 Main Frame 1 5 Cam Wheel 1 6 Arm Bracket 1 7 Hand Bracket 1 8 Seat Pad Support 1 9 Foot Plate 1 10 Cable 1 11 Foot...

Page 13: ...ent sizes 10 lbs and 15 lbs The 10 lbs plates are used for the standard weight stack and the 15 lbs plates are used for the heavy weight stack Ensure the correct weight stack is being installed on thi...

Page 14: ...justable Foot Plates to the bottom of the Weight Stack Frame 2 Secure the Cross Brace and Stability Foot to the Weight Tower Frame as shown ITEM Description Qty 44 Flat Washer 11x20x2 2 54 Socket head...

Page 15: ...stable Foot Plate to the bottom of the Support Frame 2 Secure the Support Frame to the Weight Stack Frame as shown ITEM Description Qty 44 Flat Washer 11x20x2 4 50 Socket Head Cap Screw M10x30 4 51 So...

Page 16: ...STEP 3 Main Frame 1 Install 2 adjustable foot plates on the Main frame 2 Install the Main Frame as shown ITEM Description Qty 44 Flat Washer 11x20x2 8 52 Socket Head Cap Screw M10x80 2 53 Socket Head...

Page 17: ...tness com 800 426 6570 636 272 7100 13 UNIT ASSEMBLY STEPS continued STEP 4 Main Bracket 1 Install the Main Bracket as shown ITEM Description Qty 47 Nylon Lock Nut 3 58 Flat Washer 13x24x2 5 3 Weight...

Page 18: ...36 272 7100 14 UNIT ASSEMBLY STEPS continued STEP 5 Front Shroud Retainer Plates 1 Install the Front Shroud Retainer Plates as shown ITEM Description Qty 39 Cross recessed Countersunk Head Screw M5x16...

Page 19: ...6570 636 272 7100 15 UNIT ASSEMBLY STEPS continued STEP 6 Cam Assembly 1 Install the Bottom Support Plates as shown ITEM Description Qty 41 Spring Washer 6 4 43 Flat Washer 6 6x12x1 6 4 46 Button Head...

Page 20: ...426 6570 636 272 7100 16 UNIT ASSEMBLY STEPS continued STEP 7 Cam Assembly 1 Construct the Cam Assembly using the diagram below ITEM Description Qty 49 Socket Set Screw M8x8 4 Cam Wheel 49 Flange Flan...

Page 21: ...STEP 8 Install Cam Assembly 1 Install the Cam Assembly as shown ITEM Description Qty 47 Nylon Lock Nut M12 4 48 Socket Head Cap Screw M12x35 4 57 Aluminum Cap 50x10 5x8 1 58 Flat Washer 13x24x2 5 8 6...

Page 22: ...nstall the Hand Bracket as shown in the diagram below ITEM Description Qty 40 Spring Washer 8 2 44 Flat Washer 11x20x2 4 45 Flat Washer 9x16x1 6 2 50 Socket Head Cap Screw M10x30 2 55 Nylon Lock Nut M...

Page 23: ...com 800 426 6570 636 272 7100 19 UNIT ASSEMBLY STEPS continued STEP 10 Assemble Seat 1 Assemble the seat as shown ITEM Description Qty 44 Flat Washer 11x20x2 6 50 Socket Head Cap Screw M10x30 6 Seat...

Page 24: ...Y GUIDE Truefitness com 800 426 6570 636 272 7100 20 UNIT ASSEMBLY STEPS continued STEP 11 Attach Seat 1 Attach the Seat as shown below ITEM Description Qty 44 Flat Washer 11x20x2 4 55 Nylon Lock Nut...

Page 25: ...21 UNIT ASSEMBLY STEPS continued STEP 12 Shield Support Frame 1 Install the Foot Plate as shown 2 Attach the Foot Pad to the Foot Plate ITEM Description Qty 44 Flat Washer 11x20x2 2 55 Nylon Lock Nut...

Page 26: ...ued STEP 13 Weight Stack Assembly 1 Assemble and Install the Weight Tower as shown ITEM Description Qty 36 Rubber Weight Bumper 2 37 Rubber Plug 2 45 8 Spring Washer 2 48 Flat Washer 9x16x1 6 2 58 M8x...

Page 27: ...s shown 2 Verify that the no more than 1 3 8 inch 35mm of the cable bolt is left exposed 3 Tighten the cable nut on the cable bolt against the top plate CAUTION A minimum of 1 2 inch 12 7mm of the thr...

Page 28: ...0 24 UNIT ASSEMBLY STEPS continued STEP 15 Shield Support Frame 1 Attach the Shield Support Frame to the Weight Tower Frame as shown ITEM Description Qty 41 Spring Washer 6 2 43 Flat Washer 6 5x12x1 6...

Page 29: ...636 272 7100 25 UNIT ASSEMBLY STEPS continued STEP 16 Rear Shroud Retainer Plates 1 Attach the Rear Shroud Retainer Plates to the Weight Stack Frame as shown ITEM Description Qty 39 Cross Recessed Co...

Page 30: ...00 426 6570 636 272 7100 26 UNIT ASSEMBLY STEPS continued STEP 17 Placard Frame 1 Attach the Placard Frame to the Weight Tower as shown ITEM Description Qty 38 Button Clip 4 39 M5x16 Cross Recessed Co...

Page 31: ...6 272 7100 27 STEP 18 Front Shroud 1 Slide the Front Shroud into the Front Shroud Retainer Plates 2 Secure the shroud with 4 screws and 4 washers as shown ITEM Description Qty 43 Flat Washer 6 6x12x1...

Page 32: ...R 2 ASSEMBLY GUIDE Truefitness com 800 426 6570 636 272 7100 28 UNIT ASSEMBLY STEPS continued STEP 19 Accessory Tray 1 Secure the Accessory Tray to the Placard Frame by snapping it into place Accessor...

Page 33: ...0 29 UNIT ASSEMBLY STEPS continued STEP 20 Back Shroud 1 Slide the Back Shroud down into the Retainer Plates 2 Secure the shroud with 4 screws and 4 washers as shown ITEM Description Qty 43 Flat Washe...

Page 34: ...ruefitness com 800 426 6570 636 272 7100 30 UNIT ASSEMBLY STEPS continued STEP 21 Shield Cap 1 Install the Shield Cap as shown ITEM Description Qty 43 Flat Washer 6 5x12x1 6 6 46 Button Head Cap Screw...

Page 35: ...CHAPTER 2 ASSEMBLY GUIDE Truefitness com 800 426 6570 636 272 7100 31 UNIT ASSEMBLY STEPS continued STEP 22 Selector Pin 1 Install the Selector Pin and attach to the Weight Cable Selector Pin...

Page 36: ...CHAPTER 3 PRODUCT OVERVIEW Truefitness com 800 426 6570 636 272 7100 32 PRODUCT OVERVIW Weight Stack Adjustment Pin Movement Arm Adjustment Lever...

Page 37: ...ate WEEKLY INSPECTION MAINTENANCE The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines These inspections should be...

Page 38: ...a similar brand Linear Bearings Clean the linear shaft and lubricate as required with Teflon based grease Keeping linear bearings clean and lubricated is critical to long life and good performance Pa...

Page 39: ...greater the likelihood that cable wear will occur This holds true for equipment made by any manufacturer and applies to urethane belts as well as wire rope cables Listed below are the areas of the cab...

Page 40: ...ension loosen the cable nut that is located on the Cable Bolt connected to the Top Plate Tighten the cable bolt until the top plate is barely lifted off of the first weight plate and then re tighten t...

Page 41: ...tact information for the closest dealer You may also contact TRUE Fitness customer support team by calling 800 883 8783 or e mailing us at service truefitness com Monday Friday during normal business...

Page 42: ...not sure if the actual product is damaged or not You must sign the bill of lading as damaged when accepting the shipment Once you have opened the box and you have determined something is indeed damag...

Page 43: ...CHAPTER 6 ADDITIONAL INFORMATION P r e m i u m F i t n e s s E q u i p m e n t S i n c e 1 9 8 1 True om 800 426 6570 636 272 7100 39...

Page 44: ...s secondary top coat Thick leather grain vinyl with contrasting double top stitching Fully enclosed weight stacks Optional heavy weight stacks Stability feet for weight stacks with bolt down points pr...

Page 45: ...year labor warranty This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly installation failure to follow instructions and warnings in owner s...

Page 46: ...iod transportation service return and freight charges associated there with expressly specified herein 6 This Limited Warranty shall not apply to Service calls to correct installation of the equipment...

Page 47: ...eferral ____ e Current Customer ____ f Other_______________ 2 Why did you purchase a TRUE product ___ a Design Appearance ___ b Dealer Suggestion ___ c Price Value ___ d Quality Construction ___ e Per...

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