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TRU-TURF R52-ELT

 Golf Greens Roller Manual

9

 

TRU-TURF R52-ELT

 Golf Greens Roller Manual

10

 

 

Maintenance

 

•   Ensure the batteries are fully charged before going 

to the greens. When you connect the charger you 
will notice the needle on the meter will be showing 
maximum charge input into the batteries, as the 
batteries become charged the needle will fall away to 
“0” on the meter, the charger will automatically stop 
charging. It is only when this occurs that the batteries 
are fully charged. 
 
Ideally it is better to charge the batteries before they 
are totally flat, if you were to continually flatten the 
batteries and then recharge, the life of the batteries 
will be reduced. Charging can be done at any stage of 
use; the batteries do not have a memory that may stop 
them from being fully charged. 
 
Until you have charged the unit a number of times, 
initially there will be a lot of heat generated from the 
charger, the mains lead plugged into the power supply 
and the lead connected to the batteries, this is normal 
so do not be alarmed.

 

 Important:

 Use the meter on the battery charger to 

indicate the amount of charge in the batteries not the 
gauge fitted to the roller. This gauge is only a indicator 
and does not show an accurate amount of charge in 
the batteries.

 
Storing

•  

Important:

 Store this roller in the towing position. 

This ensures the trailer strut is in the closed position, 
protecting the shaft from corrosion.

•   It reduces the load on the bearings.

•  

Do not store with machine weight on the drive 
roller, the internal couplings will distort causing 

the drive roller to be out of balance. 
Total drive roller replacement would be 
required.

Service of the drive chain system

•   Replacement - Some chains and belts look 

a like, but they are not, use only the chain, 
belts and sprockets recommended as per the 
correct spare parts number. Wrong pitch drive 
chain and belts fitted will cause excessive 
sprocket wear and possible drive failure.

•   Tensioning the drive chain or belt - No 

adjustment is required; the chain and belt 
tension is automatically adjusted. 

Lubrication

•   If fitted lubricate drive chain with a chain lube 

such as  

Molykote, Innox

 or 

ChunkaRocol ITW. 

Spray on the inside of the chain so that the 
lubricant is forced into each roller and around 
each pin prior to rolling of the Greens. 

Service of smoothing roller bearings

•   Whilst the Roller is suspended by the Trailer, 

check operational smoothness of the bearings 
fitted to each smoothing roller by rotating 
the rollers by hand. If bearing tightness, 
roughness or excessive looseness is detected, 
replace the faulty bearings. 

•  If bearings are faulty 

 

(a)   Remove the complete smoothing head 

from the machine, undo the four swivel 
mount bolts on upper body, steering rod 
and stabilizer rod, wheel the roller away 
until the total head is exposed to work on.

Maintenance

Points to remember

•  Make sure the roller is serviceable before rolling.

•   Ensure batteries are fully charged.

•  Start rolling from the fringe of the green.

•  Smooth operation on the foot pedal.

•  Pick a point on the other side of the green to roll to.

•   Do not look at the green close to the roller; it makes it 

difficult to steer the roller straight; look well ahead.

•   Use  ¹/2 power until you become a proficient operator.

•   Once you choose your rolling line hold the joystick 

steady, correcting direction gently as required.

•   Move the steering joystick a little at a time to change 

direction; excessive movement of the joystick makes it 
difficult to maintain a straight line.

•   Move off the green when rolling is complete before 

putting the trailer in the down position.

the drive roller (rubber coated) is on the lower side to 
maximize the traction. If you try to roll with the drive 
roller leading up a steep slope when off the green 
spinning will occur.

•   Roll the green only, this maximizes the battery power.

•   Extra effort is required to raise the roller off the 

ground into it’s towing position. An extra extension 
bar that pivots open to extend the drawbar which 
is magnetically held in place can be extended to 
lengthen the drawbar to give the operator more 
mechanical advantage making it easier to raise the 
roller into it’s towing position.

•   Be careful were you uncouple the roller when you 

reach a green as it is difficult to move the roller on the 
grass, ideally park it on a flat surface or on a down hill 
to make it easier to connect to the towing vehicle.

•  The correct procedure for rolling the green is:

 

(a)   Select the correct direction to roll the green, 

remember this roller can roll the greens in all 
directions.

 

 (b)  Start on one side of the green and work your 

way across the green in a zigzag fashion, slightly 
overlapping each lap you roll: this makes sure you 
miss no part of the green and all of the green is 
rolled. Avoid coming back across the green to roll 
missed areas if possible. You should be able to 
complete the rolling of 18 greens in the same time 
or quicker than by mowing using a triplex mower.

•   When rolling of the green is completed, move the 

roller onto the fringe, stop, lock the trailer into the 
trailing position, connect it to the towing vehicle then 
move off to the next green to be rolled. Do not put 
the trailer down into the towing position on the green; 
damage may occur to the green from the roller tires 
and body. 

Operation procedures

Summary of Contents for R52-ELT

Page 1: ...R52 ELT ELECTRIC GOLF ROLLER MANUAL...

Page 2: ...10 Service of drive chain system 10 Lubrication 10 Service of smoothing roller bearings 10 Change transmission oil 11 Maintenance Schedule 11 FAULT FINDING 12 Roller will not move one or either way 1...

Page 3: ...all times 5 Change the transmission oil as per the transmission manufacturers servicing schedule Important Machine Information Model R52 ELT Golf Green Roller Serial No Purchase Date No Congratulatio...

Page 4: ...ground roller MT5000 1 MT5000 2 and MT5000 3 Totes are covered for a period of twelve 12 months Ensure that you the owner or the Dealer has lodged the completed Warranty Registration and Inspection Re...

Page 5: ...onto the axle until the circlip groove is revealed fit the circlip ensuring it is located in the groove correctly Step 3 Attaching draw bar to trailer arms Locate the draw bar assembly Gather the end...

Page 6: ...mately 4mph 7kph Towing at excess speed or across rough terrain may cause damage to the machine and trailer When approaching the green do not tow the roller onto the green to set up put the roller on...

Page 7: ...eness is detected replace the faulty bearings If bearings are faulty a Remove the complete smoothing head from the machine undo the four swivel mount bolts on upper body steering rod and stabilizer ro...

Page 8: ...efore installing the rollers into the heads in the correct sequence smaller diameter washer first and the larger diameter washer last f Sometimes if the rollers do not rotate freely when installed use...

Page 9: ...TRU TURF R52 ELT Golf Greens Roller Manual 13 TRU TURF R52 ELT Golf Greens Roller Manual 14 Park Brake System Operating Positions TOWING POSITION ROLLING POSITION CHARGE STORE POSITION...

Page 10: ...TRU TURF R52 ELT Golf Greens Roller Manual 15 TRU TURF R52 ELT Golf Greens Roller Manual 16 Park Brake Park Brake System...

Page 11: ...TRU TURF R52 ELT Golf Greens Roller Manual 17 TRU TURF R52 ELT Golf Greens Roller Manual 18 Cover Body Assembly Upper...

Page 12: ...er Manual 19 TRU TURF R52 ELT Golf Greens Roller Manual 20 Transmission Cover Latch Gauge Gauge Mount PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED B...

Page 13: ...RF R52 ELT Golf Greens Roller Manual 21 TRU TURF R52 ELT Golf Greens Roller Manual 22 Computer Assembly Motor Gearbox PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED BY AN AUTODESK EDUCATIONAL PR...

Page 14: ...TRU TURF R52 ELT Golf Greens Roller Manual 23 TRU TURF R52 ELT Golf Greens Roller Manual 24 Transmission Underbody Assembly Lower...

Page 15: ...TRU TURF R52 ELT Golf Greens Roller Manual 25 TRU TURF R52 ELT Golf Greens Roller Manual 26 Flex Drive Roller Flex Drive Roller...

Page 16: ...TRU TURF R52 ELT Golf Greens Roller Manual 27 TRU TURF R52 ELT Golf Greens Roller Manual 28 Drive Roller Sprocket Bearings Joystick Steering Shaft...

Page 17: ...TRU TURF R52 ELT Golf Greens Roller Manual 29 TRU TURF R52 ELT Golf Greens Roller Manual 30 Rod Units Steering Assembly...

Page 18: ...TRU TURF R52 ELT Golf Greens Roller Manual 31 TRU TURF R52 ELT Golf Greens Roller Manual 32 Smoothing Head T Frame Smoothing Head...

Page 19: ...TRU TURF R52 ELT Golf Greens Roller Manual 33 TRU TURF R52 ELT Golf Greens Roller Manual 34 Trailer Frame Assembly Trailer Frame Assembly...

Page 20: ...TRU TURF R52 ELT Golf Greens Roller Manual 35 TRU TURF R52 ELT Golf Greens Roller Manual 36 Drawbar A Jockey Wheel...

Page 21: ...TRU TURF R52 ELT Golf Greens Roller Manual 37 TRU TURF R52 ELT Golf Greens Roller Manual 38 Hub Taper Axle Hub Parallel Axle...

Page 22: ...TRU TURF R52 ELT Golf Greens Roller Manual 39 TRU TURF R52 ELT Golf Greens Roller Manual 40 Option Drawbar Extension Kit Option Drawbar Extension...

Page 23: ...the battery see Fig 1 1 Place battery 1 onto the machine and locate into position attach foam rubber strips 1 2 to side and end of battery 2 Place battery 2 onto the machine and locate into position a...

Page 24: ...et Ensure the hose connecting end of the coupling is facing towards the front of the roller Do nut up firm do not over tighten the bracket 6 Use zip ties to secure tubing as shown Topping up battery w...

Page 25: ...r the second digit The numerical codes used by the yellow LED are listed in the following troubleshooting chart which also lists possible fault causes and describes the conditions that set and clear e...

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