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14

Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

BELT PERFORMANCE
TROUBLESHOOTING

Poor belt performance (noise, overheating,
cracking, etc.), can be caused by several
conditions.  Follow the steps below to cor-
rect belt performance problems.  Also use
these checks after installing a new belt.
After shutting the engine off and discon-
necting the spark plug wire, remove the
rear belt cover on the underside of the
machine (refer to previous page).  Release
the Trimmer Head Control Bail to remove
all belt tension.

1 – Belt must be routed between pulleys
and guides.
Examine inside surface of belt.  If it is
cracked or peeling, unbolt and lower the
spindle mounting plate and proceed with
this step.  The pulley system has two belt
guides (see Figures 5-7 and 5-8) – the belt
must run between the pulleys and the
guides.  If it doesn’t, reroute it as shown.
Use masking tape to temporarily hold the
belt in place while reattaching the spindle
mounting plate.

2 – Minimum clearance is 1/4" on each
side between rear belt guide and pulley.
If the rear belt guide (Figure 5-8) is less
than 1/4" from the sides of the pulley when
the Trimmer Head Control Bail is engaged,
loosen the belt guide hardware and move the
guide to create a clearance of at least 1/4".
Tighten the hardware securely.

3– Both idler pulleys must be mounted
right-side up.
Check that the two idler pulleys shown in
Figure 5-9 are correctly installed – note that
the longer hub on each pulley is against the
idler arm.  If the pulleys are upside-down,
turn them over and tighten them securely.

LUBRICATION

Apply light oil or a silicone-based lubricant
to the following locations:

• Throttle control cable
• Control bail cable
• Nuts, bolts and other hardware

NOTE: The spindle head is permanently
lubricated at the factory.  There is no need
for additional lubrication.

CLEANING THE ENGINE

Before each use of the machine and at
each refueling, clean grass, chaff or accu-
mulated debris from the finger guard area
(A, Figure 5-10) on top of the engine, and
from the linkage, springs and controls on
the engine.  Keep the area around and
behind the muffler free of any combustible
debris.  See “Cleaning Debris” in the
Engine Owner’s Manual for complete
cleaning instructions. Do not use water to
clean engine parts as water could contam-
inate the fuel system. Use a brush or dry
cloth. Be sure engine is cool before clean-
ing around muffler area.

NOTE:  The separate engine air cleaner
must also be serviced according to the
instructions in the Engine Owner’s
Manual.

Figure 5-7

Figure 5-9

Figure 5-8

Front Pulley
Belt Guide

Brake

Place

Tape Here

Spindle Mounting Plate

Rear
Pulley
Belt
Guide

Minimum
1/4" Gap

Idler Arm

Longer Hub

Idler Pulley

Idler Pulley

Engine parts must be kept clean to
reduce the risk of overheating and igni-
tion of accumulated debris.  This espe-
cially important if cutting tall grass.
Clean accumulated debris at each refuel-
ing and before each use of the machine.

Failure to comply can cause injury or
property damage.

WARNING

Figure 5-10

A

Summary of Contents for 52065

Page 1: ...rd to eyes and expo sed body part s Keep child ren pets and byst ande rs 50 feet awa y from mac hine whil e oper ating Be alert to hidd en obst acle s RO TAT ING CU TTI NG HE AD Do not serv ice or adj...

Page 2: ...16 Troubleshooting 17 Parts List 18 Customer Service Information Back Cover Dear Owner You now own one of the finest trimmer mowers available It was designed to easily handle a wide variety of trimmi...

Page 3: ...s Failure to observe the following safety instructions could result in serious injury or death General Operation 1 Read understand and follow all instructions on the machine and in the manuals Be thor...

Page 4: ...omfortably positioned They should never be in an awkward position for the operator Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in sever...

Page 5: ...governor setting or overspeed the engine The gov ernor controls the maximum safe operat ing speed and protects the engine and all moving parts from damage caused by overspeed Authorized service shall...

Page 6: ...ft the handlebars A Figure 2 2 to the rear of the unit and align the handlebar legs with the handlebar support bracket B 3 Route the trimmer head control cable C Figure 2 2 to the outside of the handl...

Page 7: ...4403 1 97 A Figure 2 1 B Figure 2 3 Attach throttle lever to right side handlebar I J K L H Figure 2 2 Handlebar installation WARNING TH RO WN OB JE CT HA ZA RD Obj ects suc h as rock s peb bles and s...

Page 8: ...Primer Button The fuel primer button H Figure 3 1 allows a cold engine to be primed for faster easier starting Before operating your machine care fully read and understand all safety controls and ope...

Page 9: ...JUST LINE CUTTING HEIGHT The cutting height of the trimmer line can be adjusted between 1 1 2 to 4 1 2 We recommend that you start at a higher set ting and make adjustments as needed In general use hi...

Page 10: ...ad Control Bail A Figure 4 3 5 Start the engine a Put Engine Throttle Control Lever in FAST rabbit symbol position b Push in fuel primer button as instructed in Engine Owner s Manual NOTE Do not use p...

Page 11: ...ldup Also clean around the muffler and on top of engine See the cleaning instructions in Section 5 Maintenance Clean the Unit On a Regular Basis Do Not Let the Trimmer Lines Become Too Short For the m...

Page 12: ...control bail is engaged or when there is no free play in the control bail To Adjust Belt Tension 1 Stop the engine and wait for all parts to stop moving Adjust the two jam nuts on the control cable a...

Page 13: ...3 4 socket wrench While loosening the nut prevent the spin dle head from turning by inserting a screwdriver or rod into hole B Figure 5 5 at the top front of the deck Be sure to align one of four hol...

Page 14: ...ten the hardware securely 3 Both idler pulleys must be mounted right side up Check that the two idler pulleys shown in Figure 5 9 are correctly installed note that the longer hub on each pulley is aga...

Page 15: ...operating hours or annually Refer to the Engine Owner s Manual for cleaning or replace ment instructions Spark Arrester Screen If the engine is equipped with a spark arrester screen remove and clean...

Page 16: ...mer lines 2 The trimmer lines can be changed when the trimmer head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the...

Page 17: ...eats 1 Engine cooling system clogged 1 Clean air cooling areas and behind debris shield 2 Carburetor out of adjustment 2 See Engine Service Dealer Engine does not shut off 1 Throttle control misadjust...

Page 18: ...18 Parts List Model 52065 DRAWING NO 1 1 3 12 23 22 32 28 28 25 25 33 35 34 26 37 26 23 29 30 41 40 40 41 31 27 23 24 37 24 37 2 7 8 39 13 37 31...

Page 19: ...e Screw 1 4 20 x 5 8 4 26 1763187 Hex Hd Flange Screw 1 4 20 x 1 2 27 1910865 Belt Guide 1 28 1915219001 Flap Bracket 2 29 1917154 Deflector Flap 1 30 1915212 Deflector Flap Rod 1 31 1185304 E Ring 5...

Page 20: ...20 Parts List Model 52065 DRAWING NO 2 1 10 11 19 19 5 12 14 14 14 17 20 20 13 4 7 3 6 8 7 2 9...

Page 21: ...10 11 18 20 21 22 23 24 22 22 22 19 14 14 15 16 5 6 13 7 25 8 17 12 1 1910850001 Spindle Mounting Plate 1 2 1769048 Spindle Assembly 1 3 1915477 Spindle Shaft Assembly Incl Ref 25 1 4 1910860001 Belt...

Page 22: ...ting Bracket 2 5 1733398 Top Lock Nut 3 8 16 2 13 1744708 Hex Lock Nut 5 16 18 8 14 1111606 Hex Head Bolt 5 16 18 x 2 2 15 1186331 Hex Flange Screw 5 16 18 x 1 4 17 9901 Washer 5 16 ID 2 Ref Part Desc...

Page 23: ...pline Washer 1 6 1915220001 Wear Cup 1 7 1915239 Washer 1 8 1904308 Hex Flange Nut 1 2 13 1 9 1918332 Rubber Shim Kit 2 shims Affixed to two inner walls of trimmer head 1 1 2 3 5 6 7 8 4 4 9 Ref Part...

Page 24: ...unit Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following Model Serial Num...

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