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Trophy 1703CC, Owner'S Manual

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Trophy 1703CC Owner'S Manual Download Page 33

27

1703CC, 1903CC, 2103CC  

•

  Owner’s Manual Supplement

Chapter 6: Plumbing

Bilge Pump Systems

1703 Bilge Pump System

NOTI C E

Discharge of oil, oil waste or fuel into navigable waters is prohibited by law. Violators are sub-
ject to legal action by the local authorities.

BILGE PUMP &

FLOAT SWITCH

BILGE DRAIN

THRU-HULL

Summary of Contents for 1703CC

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Page 3: ...ns in this document or from the use of information contained herein Due to our commitment to product improvement Trophy reserves the right to make changes in the product design specifications and equipment at any time with out notice or obligation Illustrations and or photos may show optional equipment All Trophy products meet or exceed USCG Unites States Coast Guard and or NMMA National Marine Ma...

Page 4: ...iew 15 1703 Helm View 16 1903 Helm View 17 2103 Helm View 18 Component Locations 20 Chapter 4 Propulsion Related Systems 20 Engine 20 Fuel System 20 1703 Fuel System 21 1903 Fuel System 21 2103 Fuel System 22 Fuel Fill and Vent 22 Fuel Filters 23 Chapter 5 Controls 23 Steering Systems 23 Rotary Steering or Rack and Pinion Steering 23 Manual Hydraulic Steering 23 Shift Throttle 23 Power Trim and Ti...

Page 5: ...3 12 Volt DC System 43 Batteries 43 Fuses and Circuit Breakers 43 Alternator 43 12 Volt Accessory Outlet 44 Electrical Routings 44 1703 Deck Electrical Harness 45 1903 Deck Electrical Harness 46 2103 Deck Electrical Harness 47 1703 Battery System 47 1903 Battery System 48 2103 Battery System 49 Wiring Diagrams 49 1703 Electrical System 50 1903 Electrical System 51 2103 Electrical System 52 Importa...

Page 6: ...alerts you to hazards or unsafe practices which COULD result in severe personal injury or death if the warning is ignored WARNING This box alerts you to hazards or unsafe practices which COULD result in minor personal injury or cause product or property damage if the warning is ignored CAUTION This box calls attention to installation operation or maintenance information which is impor tant to prop...

Page 7: ...r A copy of the Limited Warranty was included in your owner s packet If you did not receive a copy of the Limited Warranty please contact your dealer or call 360 435 8957 for a copy Boating Experience If this is your first boat or if you are changing to a type of boat you are not familiar with for your own comfort and safety obtain handling and operating experience before assuming command of the b...

Page 8: ...ion and handling test before operating your boat again Certain modifications to your boat can result in cancellation of your warranty protection Always check with your dealer before making any modifications to your boat FALLING and ROTATING PROPELLER HAZARD NEVER allow anyone to ride on parts of the boat not designed for such use Sitting on seat backs lounging on the forward deck bow riding gunwal...

Page 9: ...For Moored Boats Whether moored in saltwater or freshwater your boat will collect marine growth on its hull bottom This will detract from the boat s beauty greatly affect its performance and may damage the gelcoat Periodically haul the boat out of the water and scrub the hull bottom with a bristle brush and a solution of soap and water To maintain the integrity and safety of your boat allow only q...

Page 10: ...reaths can be fatal Breathing CO blocks the ability of your blood to carry oxygen The effects are cumulative even low levels of exposure can result in injury or death Factors That Increase the Effects of CO Poisoning Age Smokers or people exposed to high concentrations of cigarette smoke Consumption of alcohol Lung disorders Heart problems Pregnancy Carbon monoxide gas CO is colorless odorless tas...

Page 11: ...ed Although CO can be present without the smell of exhaust fumes if exhaust fumes are detected on the boat take immediate action to dissipate these fumes Treat symptoms of seasickness as possible CO poisoning Get the person into fresh air immediately Seek medical attention unless you re sure it s not CO Install and maintain CO alarms inside your boat Do not ignore any alarm Replace alarms as recom...

Page 12: ... water pump impeller and the water pump housing Replace if worn Make sure cooling systems are in working condition Inspect all metallic exhaust components for cracking rusting leaking or loosening Make sure they check the cylinder head gasket exhaust manifold water injection elbow and the threaded adapter nipple between the man ifold and the elbow Clean inspect and confirm proper operation of the ...

Page 13: ...roduct Specifications 1703 1903 Overall Length Beam Bridge Clearance Draft Drive Up Draft Drive Down Fuel Capacity gallons 17 0 7 2 4 9 1 1 2 5 37 Overall Length Beam Bridge Clearance Draft Drive Up Draft Drive Down Fuel Capacity gallons 19 0 8 2 7 9 1 3 2 8 55 ...

Page 14: ... Chapter 2 Product Specifications 1703CC 1903CC 2103CC Owner s Manual Supplement 2103 Overall Length Beam Bridge Clearance Draft Drive Up Draft Drive Down Fuel Capacity gallons 21 3 8 6 8 0 1 6 2 11 101 ...

Page 15: ...r s Manual Supplement Chapter 3 Locations Exterior Views 1703 Exterior Hull Views GARBOARD DRAIN STERN EYES TRANSOM BILGE PUMP OVERBOARD BOW EYE PORT HULLSIDE DECK DRAIN DECK DRAIN BAITWELL DRAIN STORAGE DRAIN STARBOARD HULLSIDE ...

Page 16: ...CC 2103CC Owner s Manual Supplement 1903 Exterior Hull Views BILGE PUMP OVERBOARD BOW EYE PORT HULLSIDE DECK DRAIN DECK DRAIN BAITWELL DRAIN FISH BOX DRAIN GARBOARD DRAIN STERN EYES TRANSOM STARBOARD HULLSIDE BAITWELL HIGH SPEED PICKUP ...

Page 17: ...iews PORT HULLSIDE STARBOARD HULLSIDE BOW EYE FUEL TANK BOARDING LADDER BAITWELL FISH BOX DRAIN VENT STERN EYES GARBOARD DECK BILGE PUMP OVERBOARD BILGE PUMP OVERBOARD WASTE TANK VENT IF EQUIPPED TRANSOM WATER TANK VENT IF EQUIPPED DRAIN DECK DRAINS IF EQUIPPED DRAIN TRIM TAB TRIM TAB DRAINS ...

Page 18: ...ITTING CLEAT GRAB RAILS HORN CLEAT NAVIGATION LIGHT CLEAT BOARDING LADDER MOTOR WELL BOOT CLEAT GRAB RAIL ALL AROUND LIGHT SOCKET CLEAT BAITWELL FISHING ROD STOWAGE COOLER ROD HOLDER GRAB RAIL ROD HOLDER FUEL FILL VENT DECK FITTING FUEL LINE TO ENGINE MOTOR WELL DECK PLATE FUEL TANK DECK PLATE AERATOR VENT ...

Page 19: ... FITTING CLEAT HORN NAVIGATION LIGHT FISHING ROD STOWAGE COOLER GRAB RAIL ROD HOLDER CLEAT ROD HOLDER CLEAT BOARDING LADDER MOTOR WELL BOOT GRAB RAILS CLEAT ALL AROUND LIGHT SOCKET BAITWELL GRAB RAIL MOTOR WELL DECK PLATE FUEL LINE TO ENGINE FUEL TANK DECK PLATE AERATOR VENT SEAWATER WASHDOWN IF EQUIPPED ...

Page 20: ...R ROD HOLDER COOLER PORTLIGHT ANCHOR LOCKER GRAB RAIL FISH LOCKER ROD HOLDER FISHING ROD STOWAGE CLEAT BOARDING LADDER FUEL LINE TO ENGINE MOTOR WELL BOOT GRAB RAIL FAUCET SHOWER IF EQUIPPED WATER FILL DECK FITTING IF EQUIPPED CLEAT ROD HOLDER FUEL FILL DECK FITTING OIL FILL DECK FITTING OIL CONTAINER MOTOR WELL DECK PLATE FUEL TANK DECK PLATES SEAWATER WASHDOWN IF EQUIPPED AERATOR VENT BAITWELL A...

Page 21: ...er s Manual Supplement Chapter 3 Locations 1703 Helm View COMPASS GRAB RAILS SHIFT THROTTLE LEVER IGNITION PANEL NAVIGATION HORN LIGHTS 12 VOLT RECEPTACLE ACCESSORY SWITCHES BAITWELL PUMP BILGE PUMP TACHOMETER FUEL VOLTAGE GAUGE ...

Page 22: ...3CC Owner s Manual Supplement 1903 Helm View GRAB RAIL SHIFT THROTTLE LEVER IGNITION PANEL NAVIGATION LIGHTS ACCESSORY SWITCHES BAITWELL PUMP BILGE PUMP HORN 12 VOLT RECEPTACLE TACHOMETER FUEL VOLTAGE GAUGE SPEEDOMETER TEMPERATURE TRIM GAUGE ...

Page 23: ... THROTTLE LEVER IGNITION PANEL GRAB RAIL COMPASS ALL AROUND LIGHT NAVIGATION LIGHTS ACCESSORY SWITCHES BAITWELL PUMP HORN FORWARD BILGE PUMP AFT BILGE PUMP FRESH WATER PUMP IF EQUIPPED INSTRUMENT LIGHTS COURTESY LIGHTS 12 VOLT RECEPTACLE SPEEDOMETER TEMPERATURE TRIM GAUGE TACHOMETER VOLTAGE FUEL GAUGE ...

Page 24: ...ttery Switch 1703 1903 Access is under the aft starboard seat refer to the Battery System views in Chapter 10 Electrical System 2103 Access is under the helm seat refer to the Battery System view in Chapter 10 Electrical System Bilge Pump s 1703 Bilge pump access is through the motorwell deck plate refer to page 10 for location view 1903 Bilge pump access is through the motorwell deck plate refer ...

Page 25: ...iew in Chapter 6 Plumbing Baitwell Y Valve 1903 Access is under the aft port seat refer to the Baitwell Systems view in Chapter 6 Plumbing 2103 Access is through the aft starboard access hatch below the faucet sink refer to the Baitwell Systems view in Chapter 6 Plumbing Baitwell Drain Control Y Valve 2103 Access is through the aft starboard access hatch below the faucet sink refer to the Baitwell...

Page 26: ...PLOSION AND OPEN FLAME HAZARD It is very important that the fuel system be inspected thoroughly the first time it is filled and at each subsequent filling The fueling instructions in the Sport Boat Owner s Manual and the fuel recommendations in the engine operation manual must be followed WARNING CAUTION Avoid the storage or handling of gear near the fuel lines fittings and tank FUEL FILL VENT DEC...

Page 27: ...3CC Owner s Manual Supplement Chapter 4 Propulsion Related Systems 1903 Fuel System 2103 Fuel System FUEL FILL VENT DECK FITTING FUEL TANK FUEL FEED HOSE FUEL TANK FUEL TANK VENT HOSE FUEL FEED HOSE FUEL FILL DECK FITTING ...

Page 28: ...ed If there are no visible signs of a problem contact your local dealer Fuel Filters The fuel pickup tube located inside the fuel tank has a fine mesh screen filter Also when supplied by the engine manufacturer a fuel filter is installed on the engine Periodically replace the fuel filters to make sure they remain clean and free of debris Ask your dealer or local marina about fuel additives that he...

Page 29: ... by the pump and is not a malfunction Also when coming off a hard turn resistances may be felt followed by a distinct sound This is normal and is caused by the release of the system s check valve The fluid reservoir for the hydraulic steering system is located at the helm Check the fluid level regularly Shift Throttle Read all of the information about the shift throttle lever in the shifter thrott...

Page 30: ...speed is reached the port or starboard trim switch may be used one at a time to level the boat Perform trim tab adjustment with several short touches to the switch rather than one long one After each short touch allow several seconds for the hull to react LOSS OF CONTROL HAZARD Improper use of trim tabs will cause loss of control DO NOT allow anyone unfamiliar with trim tabs to use them DO NOT use...

Page 31: ... the water pump switch Turn Off the water pump when the water tank is empty or when the boat is not in use Inspect and clean the water filter often located on the water pump When your boat is to be left unattended for long periods of time pump the water tank dry to prevent stored water from becoming stagnant and distasteful If the freshwater system needs to be disinfected ask your dealer about tre...

Page 32: ... faucet that is furthest away from the water pump 3 Place the air nozzle against the end of the just removed water line and blow air through the system 4 When water stops coming out of the Open fau cet stop the air and Close the faucet 5 One at a time repeat this process on all faucets and showers Gravity Draining 1 Open all faucets and showers 2 Remove the drain plug from the tee fitting on the f...

Page 33: ...apter 6 Plumbing Bilge Pump Systems 1703 Bilge Pump System NOTICE Discharge of oil oil waste or fuel into navigable waters is prohibited by law Violators are sub ject to legal action by the local authorities BILGE PUMP FLOAT SWITCH BILGE DRAIN THRU HULL ...

Page 34: ...3CC 1903CC 2103CC Owner s Manual Supplement 1903 Bilge Pump System 2103 Bilge Pump System BILGE PUMP FLOAT SWITCH BILGE DRAIN THRU HULL BILGE PUMP FLOAT SWITCH BILGE DRAIN THRU HULL BILGE PUMP FLOAT SWITCH BILGE DRAIN THRU HULL ...

Page 35: ...p motor is running but not pumping inspect the discharge hose for a kink or collapsed area If no problems are found check the bilge pump housing for clogging debris as follows 1 Remove the power cartridge a Lift the tab while rotating the fins counter clockwise b Lift out the power cartridge c Clear the outer housing of debris 2 Reinstall the power cartridge a Make sure the O ring is properly seat...

Page 36: ...he autofloat switches often as follows 1 Lift the float switch test button up to turn on the bilge pump If the pump does not turn On check the fuse on the fuss block If the fuse is good but the switch still doesn t work it may mean the switch is bad or possibly the battery is low 2 Push test button all the way down to return the float switch to auto mode PUSH SWITCH DOWN LIFT SWITCH UP BILGE PUMP ...

Page 37: ...ment Chapter 6 Plumbing Portable Toilet If Equipped Read the manufacturer s operating instructions before using the portable toilet NOTICE Check with local authorities for regulations regarding the legal use of marine head systems PORTABLE TOILET ...

Page 38: ... and below the water line The seawater intake system used on your boat is for the Baitwell System if equipped CAUTION SYSTEM DAMAGE HAZARD Before using a seawater intake system make sure that the system s seacock is in the Open position before the system is started and keep the seacock Open until the system is shut Off Close the seacock whenever the system will not be used for long periods of time...

Page 39: ...s of water to pump into the bilge swamping the batteries and engine and possibly sinking the boat Close the seacock whenever the seawater system or baitwell system is not in use WARNING SYSTEM DAMAGE HAZARD Before using the seawater washdown system or baitwell system make sure that the system s seacock is in the Open position and keep the seacock Open until the system is shut Off CAUTION SEAWATER ...

Page 40: ...tank should now be filling with water If water is not pumping into the tank possible causes are A collapsed hose or clogging debris in the system The y valve is turned to the wrong position The seacock is Closed The baitwell fuse is blown Aeration Tips The level of aeration is controlled by the aerator control valve In clean ocean water little or no aeration is needed In brackish back waters a hig...

Page 41: ...nual Supplement Chapter 6 Plumbing 1903 Baitwell System PICKUP PUMP BAITWELL Y VALVE IF EQUIPPED BAITWELL DRAIN SEAWATER PICKUP SEACOCK NOTE VIEW IS UNDERSIDE OF DECK SEAWATER WASHDOWN IF EQUIPPED PORT BILGE TO PICKUP PUMP AERATOR VENT ...

Page 42: ... tank should now be filling with water If water is not pumping into the tank possible causes are A collapsed hose or clogging debris in the system The y valve is turned to the wrong position The seacock is Closed The baitwell fuse is blown Aeration Tips The level of aeration is controlled by the aerator control valve In clean ocean water little or no aeration is needed In brackish back waters a hi...

Page 43: ...nt Chapter 6 Plumbing 2103 Baitwell System PICKUP PUMP TO PICKUP PUMP SEAWATER PICKUP SEACOCK Y VALVE NOTE VIEW IS UNDERSIDE OF DECK PORT BAITWELL DRAIN SEAWATER WASHDOWN IF EQUIPPED AERATOR CONTROL VALVE FROM SEAWATER SEACOCK DRAIN CONTROL Y VALVE ...

Page 44: ...uld now be filling with water If water is not pumping into the tank possible causes are A collapsed hose or clogging debris in the system The y valve is turned to the wrong position The seacock is Closed The baitwell fuse is blown Aeration Tips The level of aeration is controlled by the aerator control valve In clean ocean water little or no aeration is needed In brackish back waters a higher leve...

Page 45: ...s and Tow Eyes Carefully read the section on towing in the Sport Boat Owner s Manual before Towing anything behind the boat Being towed by another vessel PERSONAL INJURY and or PRODUCT or PROPERTY DAMAGE HAZARD NEVER lift the boat using the bow and stern eyes or the cleats WARNING ...

Page 46: ...er s Manual Supplement Chapter 8 Entertainment Systems Audio System If Equipped Read the manufacturer s operating instructions before using the audio system NOTICE AM radio reception may be impaired anytime the engine is running ...

Page 47: ...cement 3 A wire may be damaged or may have come loose repair as required 4 The bulb base may be corroded clean the base and coat it with non conductive electrical lubricant Navigation Lights Read and understand the navigation light section of Sport Boat Owner s Manual Lights The lights are powered by the boat s 12 volt DC system Avoid the storage of gear where it would block navigation lights from...

Page 48: ...ect in the bilge areas where they can be acci dently ignited Visually and by smell sniff test check the engine and fuel compartments for fumes or accu mulation of fuel ALWAYS run the bilge blowers for at least four minutes before turning on electrical devices starting the engine or electrical system maintenance Minimize the danger of fire and explosion by not exposing the batteries to open flame o...

Page 49: ... the fuse block behind the dash Some equipment may have secondary fuse protection at the unit or at the batteries Alternator The engine alternator will keep the battery properly charged when running at cruising speeds 12 Volt Accessory Outlet Your boat is equipped with a 12 volt accessory outlet at the helm The outlet can be used with any 12 volt device which draws 15 amps or less The 12 volt acce...

Page 50: ...C 1903CC 2103CC Owner s Manual Supplement Electrical Routings 1703 Deck Electrical Harness NOTE VIEW IS UNDERSIDE OF DECK NAVIGATION LIGHT DASH ALL AROUND LIGHT BAITWELL PUMP FUEL TANK BILGE PUMP BATTERY SWITCH ENGINE PLUG GROUNDING BLOCK ...

Page 51: ...CC Owner s Manual Supplement Chapter 10 Electrical System 1903 Deck Electrical Harness NOTE VIEW IS UNDERSIDE OF DECK NAVIGATION LIGHT DASH ALL AROUND LIGHT GROUNDING BLOCK BAITWELL PUMP FUEL TANK BILGE PUMP BATTERY SWITCH ...

Page 52: ...RSIDE OF DECK TO DASH CONSOLE BUSS BAR FUEL FILL DECK FITTING COURTESY LIGHT GROUND COURTESY LIGHT NAVIGATION LIGHTS COURTESY LIGHTS SPEAKER IF EQUIPPED SPEAKER IF EQUIPPED SPEAKER IF EQUIPPED SPEAKER IF EQUIPPED BAITWELL PUMP FUEL TANK FORWARD BILGE PUMP COURTESY LIGHTS FRESH WATER PUMP IF EQUIPPED ENGINE PLUG AFT BILGE PUMP ...

Page 53: ... Electrical System 1703 Battery System 1903 Battery System NOTE VIEW IS UNDERSIDE OF DECK BATTERY BATTERY SWITCH ENGINE GROUND GROUNDING BLOCK NEGATIVE POSITIVE NOTE VIEW IS UNDERSIDE OF DECK BATTERY BATTERY SWITCH ENGINE GROUND GROUNDING BLOCK NEGATIVE POSITIVE ...

Page 54: ...48 Chapter 10 Electrical System 1703CC 1903CC 2103CC Owner s Manual Supplement 2103 Battery System ENGINE BATTERIES NEGATIVE POSITIVE BATTERY SWITCH GROUNDING BLOCKS ...

Page 55: ...49 1703CC 1903CC 2103CC Owner s Manual Supplement Chapter 10 Electrical System Wiring Diagrams 1703 Electrical System ...

Page 56: ...50 Chapter 10 Electrical System 1703CC 1903CC 2103CC Owner s Manual Supplement 1903 Electrical System ...

Page 57: ...51 1703CC 1903CC 2103CC Owner s Manual Supplement Chapter 10 Electrical System 2103 Electrical System ...

Page 58: ...gine Manufacturer Model Name Number Engine Serial Number Oil Type SAE Quarts per Engine Filter Type Propeller Manufacturer Pitch Model Number Key Numbers Ignition Other Electronics Manufacturer Model Name Number Serial Number Manufacturer Model Name Number Serial Number Manufacturer Model Name Number Serial Number Manufacturer Model Name Number Serial Number ...

Page 59: ...at Registration Documentation Number Length Make Type Hull Color Trim Color Fuel Capacity Engine Type Number of Engines Distinguishing Features Distinguishing Features Operator of Boat Full Name Male or Female Age Health Address Address Phone FAX E mail Operator s Experience Persons on Board Full Name Age Health Phone Number Full Name Age Health Phone Number Full Name Age Health Phone Number Full ...

Page 60: ...parture Time Stopover 1 Arrive No Later Than Date Arrive No Later Than Time Stopover 2 Arrive No Later Than Date Arrive No Later Than Time Stopover 3 Arrive No Later Than Date Arrive No Later Than Time Stopover 4 Arrive No Later Than Date Arrive No Later Than Time Stopover 5 Arrive No Later Than Date Arrive No Later Than Time Stopover 6 Arrive No Later Than Date Arrive No Later Than Time Final Des...

Page 61: ...Owner s Notes ...

Page 62: ...Owner s Notes ...

Page 63: ......

Page 64: ...Part Number 1738145 Trophy P O Box 9029 Everett WA 98206 360 435 5571 ...

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